1991 Dodge D350 Pickup Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1991 Dodge D350 Pickup

  • 1991 Dodge D350 Pickup 5.9 V8 GAS, CID:360, Fuel Injection, Aspiration:360, Engine VIN:, Desg:Z
  • 1991 Dodge D350 Pickup 5.9 L6 DIESEL, CID:359, Fuel Injection, Aspiration:359, Engine VIN:, Desg:8
  • 1991 Dodge D350 Pickup 5.9 V8 GAS, CID:360, Fuel Injection, Aspiration:360, Engine VIN:, Desg:5
  • 1991 Dodge D350 Pickup 5.9 L6 DIESEL, CID:359, Fuel Injection, Aspiration:359, Engine VIN:, Desg:C

BRAKE SERVICE PROCEDURES FOR 1991 Dodge D350 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge D350 Pickup cars and light trucks from 1990+.

POWER BRAKE UNITS, CHRYSLER CORP. -> Vacuum Pumps -> Vacuum Pump, Replace -> Assemble -> Disassemble
Vehicle: 1991 Dodge D350 Pickup 5.9 L6 DIESEL

Disassemble

  • Remove the vacuum and power steering pump assembly, Fig. .
  • Clean gasket from engine gear cover.
  • Fabricate a pin, Fig. from an 8 mm hardened drill rod or a grade 8 capscrew.
  • Insert the pin into the pump shaft, then screw a M14 X 2 mm threaded capscrew in the shaft against the pin, Fig. .
  • Tighten the capscrew against the pin, then remove the gear, eccentric and bearing assembly from the power steering pump shaft.
  • If gear or eccentric is not damaged, do not separate them. If damage is present, press the eccentric out of the gear.
  • Visually inspect the bearing while rota...

CLICK HERE TO GET FULL ACCESS TO 1991 Dodge D350 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Dodge D350 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge D350 Pickup cars and light trucks from 1990+.

ANTI-LOCK BRAKE SYSTEM, CHRYSLER CORP. -> 1990-91 Chrysler Rear Wheel Drive Models -> SYSTEM SERVICE -> ANTI-LOCK MODULE, REPLACE -> Dakota -> Full Size Pickups & Ramcharger -> Full Size Vans & Wagons -> HYDRAULIC VALVE, REPLACE -> SPEED SENSOR AIR GAP CHECK -> SPEED SENSOR, REPLACE
Vehicle: 1991 Dodge D350 Pickup 5.9 L6 DIESEL

HYDRAULIC VALVE, REPLACE

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Disconnect electrical connectors from valve, Figs. and .
  • Disconnect brake lines from hydraulic valve.
  • Remove hydraulic valve attaching screws and the valve.
  • Reverse procedure to install, noting the following:
    • Torque valve attaching screws to 16-25 ft. lbs.
    • Bleed brake system as described under "Bleeding Brakes" in "Hydraulic Brake" section.

SPEED SENSOR AIR GAP CHECK

  • Remove speed sensor from differential.
  • Measure distance (dimension B) between end of sensor pole piece and bottom of sensor flange, Fig. . Dista...

CLICK HERE TO GET FULL ACCESS TO 1991 Dodge D350 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Dodge D350 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge D350 Pickup cars and light trucks from 1990+.

ANTI-LOCK BRAKE SYSTEM, CHRYSLER CORP. -> 1990-91 Chrysler Rear Wheel Drive Models -> DIAGNOSIS & TESTING -> FAULT CODES
Vehicle: 1991 Dodge D350 Pickup 5.9 L6 DIESEL

The electronic control module in this system has the capability of generating and storing fault codes. If a fault is detected, the system will illuminate the amber anti-lock warning lamp and set a fault code. When a fault code is set, the amber anti-lock warning lamp will illuminate. In most cases, the red brake warning lamp will also light.

When a problem in the system is suspected, preliminary diagnosis should begin with a fluid level check and a visual inspection of the electrical and hydraulic connections in the system. If obvious faults are not found, a road test will he...

CLICK HERE TO GET FULL ACCESS TO 1991 Dodge D350 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Dodge D350 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge D350 Pickup cars and light trucks from 1990+.

HYDRAULIC BRAKE SYSTEMS, CHRYSLER CORP. -> MASTER CYLINDER -> DIAGONALLY SPLIT SYSTEMS -> FRONT & REAR SPLIT SYSTEMS
Vehicle: 1991 Dodge D350 Pickup 5.9 V8 GAS

FRONT & REAR SPLIT SYSTEMS

When the brake pedal is depressed, both the primary (front brake) and the secondary (rear brake) master cylinder pistons are moved simultaneously to exert hydraulic fluid pressure on their respective independent hydraulic systems. The fluid displacement of the two master cylinders is proportioned to fulfill the requirements of each of the two independent hydraulic brake systems.

If a failure of a rear (secondary) brake system should occur, initial brake pedal movement causes the unrestricted secondary piston to bottom in the master cylinder bore. Primary...

CLICK HERE TO GET FULL ACCESS TO 1991 Dodge D350 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Dodge D350 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge D350 Pickup cars and light trucks from 1990+.

ANTI-LOCK BRAKE SYSTEM, CHRYSLER CORP. -> 1990-91 Chrysler Front Wheel Drive Models -> DESCRIPTION
Vehicle: 1991 Dodge D350 Pickup 5.9 L6 DIESEL

The Anti-Lock Braking System (ABS) prevents the wheels from locking up when braking, regardless of the surface conditions. This allows the car to stop in a shorter distance, and allows the driver to maintain directional control of the vehicle during heavy braking.

During normal braking conditions, the ABS operates like a co...

CLICK HERE TO GET FULL ACCESS TO 1991 Dodge D350 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Dodge D350 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge D350 Pickup cars and light trucks from 1990+.

ANTI-LOCK BRAKE SYSTEM, CHRYSLER CORP. -> 1990-91 Chrysler Rear Wheel Drive Models -> SYSTEM SERVICE -> ANTI-LOCK MODULE, REPLACE -> Dakota -> Full Size Pickups & Ramcharger -> Full Size Vans & Wagons -> HYDRAULIC VALVE, REPLACE -> SPEED SENSOR AIR GAP CHECK -> SPEED SENSOR, REPLACE
Vehicle: 1991 Dodge D350 Pickup 5.9 L6 DIESEL

HYDRAULIC VALVE, REPLACE

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Disconnect electrical connectors from valve, Figs. and .
  • Disconnect brake lines from hydraulic valve.
  • Remove hydraulic valve attaching screws and the valve.
  • Reverse procedure to install, noting the following:
    • Torque valve attaching screws to 16-25 ft. lbs.
    • Bleed brake system as described under "Bleeding Brakes" in "Hydraulic Brake" section.

SPEED SENSOR AIR GAP CHECK

  • Remove speed sensor from differential.
  • Measure distance (dimension B) between end of sensor pole piece and bottom of sensor flange, Fig. . Dista...

CLICK HERE TO GET FULL ACCESS TO 1991 Dodge D350 Pickup BRAKE SERVICE PROCEDURES

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