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1991 Dodge Daytona CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1991 Dodge Daytona AUTOMOBILES
A/C & Cooling System Maintenance -> DaimlerChrysler Corp. -> Chrysler Imperial, LeBaron & New Yorker (1990-93), Dodge Daytona, Dynasty, Monaco, Omni, Shadow & Spirit, Eagle Premier & Plymouth Acclaim, Horizon, & Sundance
Vehicle: 1991 Dodge Daytona 2.5 L4 GAS
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BRAKE SERVICE PROCEDURES FOR 1991 Dodge Daytona AUTOMOBILES
DISC BRAKES, CHRYSLER CORP. -> Type 12-Kelsey-Hayes Dual Pin Floating Caliper Disc Brake, Rear -> CALIPER OVERHAUL
Vehicle: 1991 Dodge Daytona Shelby 2.5 L4 GAS
- Remove caliper from rotor as described under "Brake Pads, Replace."
- Place a small piece of wood between piston and caliper fingers, then carefully depress brake pedal to hydraulically push piston out of bore. Prop brake pedal to any position below first inch of brake pedal travel to prevent brake fluid loss.
- If pistons are to be removed from both calipers, disconnect brake hose at frame bracket after removing piston, then cap brake line and repeat procedure to remove piston from other caliper.
- Disconnect brake hose from caliper.
- Mount caliper in a soft jawed vise.
- Support caliper, the...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Dodge Daytona AUTOMOBILES
DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1981-06 Front Wheel Drive Models Except Champ & Colt -> Normal Service -> Severe Service
Vehicle: 1991 Dodge Daytona 3.0 V6 GAS
Normal ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Dodge Daytona AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1991 Dodge Daytona ES 2.5 L4 GAS
Inboard C/V joints have stub shafts splined into differential side gears, or intermediate shaft on right side of an equal length system. Driveshafts are spring loaded and are retained to side gears by constant spring pressure provided by spring contained in C/V joints.
- Raise and support vehicle.
- Remove tires and wheels.
- Remove cotter pin, lock and spring washer, then hub nut and washer.
- If removing righthand driveshaft, speedometer pinion must be removed prior to driveshaft removal.
- Remove clamp bolt securing ball joint clamp bolt to steering knuckle, then separate ball joint ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Dodge Daytona AUTOMOBILES
Alternator, Replace
Vehicle: 1991 Dodge Daytona Shelby 2.5 L4 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt
- Remove alternator mounting bolts and position alternator to gain access to all connectors wires.
- Remove B+ terminal nut, field terminal nut, ground and harness hold down...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Dodge Daytona AUTOMOBILES
Chrysler LLC Cars -> Check Engine Lamp -> Acclaim, Concord, Daytona, Dynasty, Imperial, Intrepid, LeBaron, LHS, New Yorker, Shadow, Spirit, Sundance, Vision & Viper
Vehicle: 1991 Dodge Daytona 2.5 L4 GAS
On models less OBD II, the Check Engine lamp should light for approximately 3 seconds after the ignition has been turned On as a bulb inspection. If improper or no signals are received by the Powertrain Control Module (PCM) from various sensors and monitored systems or if the PCM enters its Limp-In mode, the PCM will light the Check Engine lamp. After diagnosing and servicing the vehicle, the PCM memory will be cleared after approximately 40 to 100 ignition key On-Off cycle...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Dodge Daytona AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1991 Dodge Daytona ES 2.5 L4 GAS
Lower
- Drain coolant into a suitable container.
- Loosen hose clamp connecting hose to radiator.
- Loosen hose clamp connecting hose to water pump.
- Remove hose from vehicle.
- Reverse procedure to i...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Dodge Daytona AUTOMOBILES
Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator -> Power Steering
Vehicle: 1991 Dodge Daytona ES 2.5 L4 GAS
Alternator
- Disconnect battery ground cable from battery.
- Loosen alternator pivot bolt and lock nut.
- Loosen alternator adjustment bolt to relieve belt tension.
- Remove alternator drive belt.
- Clean and inspect belt surfaces of all pulleys.
- Reverse procedure to install, noting the following:
- Torque pulley bolt to 40 ft. lbs.
Air Conditioning
- Loosen idler pulley lock bolt.
- Loosen idler pulley adjustment bolt to relieve belt tension.
- Remove air conditioning compressor belt.
- ...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Dodge Daytona AUTOMOBILES
Component location diagrams for most 1991 Dodge Daytona cars and light trucks sold in the U.S. from 1990+.
Engine Compartment Splices Diagram for 1991 Dodge Daytona Iroc 2.5 L4 GAS Components on diagram: |
Transmission Components Diagram for 1991 Dodge Daytona ES 2.5 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1991 Dodge Daytona AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Dodge Daytona cars and light trucks sold in the U.S.
1991 Dodge Daytona 2.5 L4 GAS Wiring Diagram Components on diagram: |
1991 Dodge Daytona 2.5 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Dodge Daytona AUTOMOBILES
OEM TSB listings for most 1991 Dodge Daytona cars and light trucks sold in the U.S. from 1985+.
Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV Vehicle: 1991 Dodge Daytona 2.5 L4 GAS Auto Systems: |
Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE MS9602) - REVISED Vehicle: 1991 Dodge Daytona 2.5 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Dodge Daytona AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Dodge Daytona cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Dodge Daytona cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Dodge Daytona cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Dodge Daytona cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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