1991 Ford Escort Brake Service (ONLINE REPAIR MANUALS)

Auto Parts Search


Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!
Help me findSearch
Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Ford Escort car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 1991 Ford Escort automobile. Try the Automotix DIY solution today!
DIY REPAIR SAMPLES > CONTINUE EXPLORING >

We have info for following modifications of 1991 Ford Escort

  • 1991 Ford Escort GT 1.8 L4 GAS, CID:112, Fuel Injection, Aspiration:112, Engine VIN:, Desg:8
  • 1991 Ford Escort LX 1.9 L4 GAS, CID:116, Fuel Injection, Aspiration:116, Engine VIN:, Desg:J
  • 1991 Ford Escort Pony 1.9 L4 GAS, CID:116, Fuel Injection, Aspiration:116, Engine VIN:, Desg:J

BRAKE SERVICE PROCEDURES FOR 1991 Ford Escort AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Ford Escort cars and light trucks from 1990+.

DRUM BRAKES, FORD MOTOR CO. -> Type 7 -> INSPECTION
Vehicle: 1991 Ford Escort LX 1.9 L4 GAS

Inspect lining material for wear beyond service limits, uneven wear, cracks, scoring, gouges, and contamination from brake fluid or grease. Inspect wheel cylinders for signs of leak...

CLICK HERE TO GET FULL ACCESS TO 1991 Ford Escort BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Ford Escort AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Ford Escort cars and light trucks from 1990+.

DISC BRAKES, FORD MOTOR CO. -> General Information -> BRAKE DISC SERVICE -> BLEEDING DISC BRAKES -> BRAKE ROUGHNESS
Vehicle: 1991 Ford Escort LX 1.9 L4 GAS

Servicing of disc brakes is extremely critical due to the close tolerances required in machining the brake disc to insure proper brake operation.

The maintenance of these close controls of the shape of the rubbing surfaces is necessary to prevent brake roughness. In addition, the surface finish must be non-directional and maintained at a micro inch finish. This close control of the rubbing surface finish is necessary to avoid pulls and erratic performance and promote long lining life and equal lining wear of both left and right brakes.

In light of the foregoing remarks, refinis...

CLICK HERE TO GET FULL ACCESS TO 1991 Ford Escort BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Ford Escort AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Ford Escort cars and light trucks from 1990+.

HYDRAULIC BRAKES, FORD MOTOR CO. -> DUAL MASTER CYLINDER SYSTEMS -> 1991 Escort & Tracer -> Assembly -> BRAKE DISTRIBUTION VALVE & SWITCH -> BRAKE WARNING LIGHT SWITCHES -> Capri -> COMBINATION VALVE -> DIAGONALLY SPLIT SYSTEMS -> Disassemble -> Except Capri, Sable, Taurus, 1991 Escort & Tracer -> Failure Warning Switch -> FRONT & REAR SPLIT SYSTEMS -> Inspection -> MASTER CYLINDER SERVICE -> MASTER CYLINDER, REPLACE -> Metering Valve -> Proportioner Or Pressure Control Valves -> Sable & Taurus -> Testing Warning Light System
Vehicle: 1991 Ford Escort Pony 1.9 L4 GAS

FRONT & REAR SPLIT SYSTEMS

When the brake pedal is depressed, both the primary (front brake) and the secondary (rear brake) master cylinder pistons are moved simultaneously to exert hydraulic fluid pressure on their respective independent hydraulic systems. The fluid displacement of the two master cylinders is proportioned to fulfill the requirements of each of the two independent hydraulic brake systems,Figs. and .

If a failure of a rear (secondary) brake system should occur, initial brake pedal movement causes the unrestricted secondary piston to bottom in the mas...

CLICK HERE TO GET FULL ACCESS TO 1991 Ford Escort BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Ford Escort AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Ford Escort cars and light trucks from 1990+.

HYDRAULIC BRAKES, FORD MOTOR CO. -> WHEEL CYLINDERS -> OVERHAUL
Vehicle: 1991 Ford Escort Pony 1.9 L4 GAS

  • Remove wheel, drum and brake shoes.
  • Disconnect hydraulic line at wheel cylinder. Do not pull metal line away from cylinder as the cylinder connection will bend metal line and make installation difficult. Line will separate from cylinder when cylinder is moved away from brake backing plate.
  • Remove screws holding cylinder to brake plate and remove cylinder.

OVERHAUL

  • Referring toFig. as a guide, remove boots, pistons, springs and cups from cylinder.
  • Place all parts, except cylinder casting in clean brake fluid. Wipe cylinder walls with clean brake fluid.
  • Examine cylinder bore. A scored ...

CLICK HERE TO GET FULL ACCESS TO 1991 Ford Escort BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Ford Escort AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Ford Escort cars and light trucks from 1990+.

DISC BRAKES, FORD MOTOR CO. -> Front Disc Brakes -> CALIPER -> 1989 Tracer -> 1991 Escort & Tracer -> Capri -> Except Capri, Festiva, Tracer, Scorpio, XR4Ti, Probe & 1991 Escort -> Festiva -> INSTALLATION -> Probe -> REMOVAL -> Scorpio & XR4Ti
Vehicle: 1991 Ford Escort LX 1.9 L4 GAS

REMOVAL

Except Capri, Festiva, Tracer, Scorpio, XR4Ti, Probe & 1991 Escort

Before removing calipers, mark left and right hand calipers so they can be installed in the same position.

  • Raise and support front of vehicle, then remove wheel and tire assembly.
  • Loosen brake tube fitting which connects brake tube to fitting on frame and plug brake tube. Remove retaining clip from brake hose and bracket, then disconnect brake hose from caliper.
  • Remove caliper locating pins.
  • Lift caliper from rotor and spindle anchor plate assembly.On models equipped with phenolic caliper piston, do not pry directly ag...

CLICK HERE TO GET FULL ACCESS TO 1991 Ford Escort BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Ford Escort AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Ford Escort cars and light trucks from 1990+.

DRUM BRAKES, FORD MOTOR CO. -> Type 7 -> BRAKE ADJUSTMENTS -> BRAKE PEDAL FREE PLAY, ADJUST -> BRAKE PEDAL HEIGHT, ADJUST -> PARKING BRAKE, ADJUST
Vehicle: 1991 Ford Escort GT 1.8 L4 GAS

BRAKE PEDAL HEIGHT, ADJUST

  • Check distance from center of pedal pad to floor.
  • Distance should be 8.74-8.94 inches.
  • If adjustment is required, loosen stop lamp switch locknut.
  • Rotate switch until pedal height is 8.74-8.94 inches.
  • After adjustment, tighten switch locknut.

BRAKE PEDAL FREE PLAY, ADJUST

  • If equipped with power brakes, depress pedal a few times in order eliminate the vacuum in the power booster.
  • Depress brake pedal by hand, then check brake free play (until the valve plunger contacts the stopper plate, then resistance is felt). Free pla...

CLICK HERE TO GET FULL ACCESS TO 1991 Ford Escort BRAKE SERVICE PROCEDURES

Shop online for auto body parts, engines, wheels, lights...

More parts
Help me findSearch
Auto Repair Quick Search
Help me find
Search DIY repair manuals by VIN...
Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

Find out what info we have for your vehicle

Need To Fix Your Car or Truck?
Save Money With Free Car Insurance Quote
FREE car insurance quote
Enter Zip Code:
Auto Repair Quick Search
Help me find