1991 GMC C2500 Pickup Brake Service (ONLINE REPAIR MANUALS)

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 GMC C2500 Pickup car and truck repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 1991 GMC C2500 Pickup automobile. Try the Automotix DIY solution today!
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We have info for following modifications of 1991 GMC C2500 Pickup

  • 1991 GMC C2500 Pickup Sierra 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
  • 1991 GMC C2500 Pickup Sierra 6.2 V8 DIESEL, CID:379, Fuel Injection, Aspiration:379, Engine VIN:, Desg:C
  • 1991 GMC C2500 Pickup Sierra 6.2 V8 DIESEL, CID:379, Fuel Injection, Aspiration:379, Engine VIN:, Desg:J
  • 1991 GMC C2500 Pickup Sierra 5.0 V8 GAS, CID:305, Fuel Injection, Aspiration:305, Engine VIN:, Desg:H
  • 1991 GMC C2500 Pickup Sierra 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1991 GMC C2500 Pickup Sierra 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N
  • 1991 GMC C2500 Pickup Sierra XC 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
  • 1991 GMC C2500 Pickup Sierra XC 6.2 V8 DIESEL, CID:379, Fuel Injection, Aspiration:379, Engine VIN:, Desg:C
  • 1991 GMC C2500 Pickup Sierra XC 6.2 V8 DIESEL, CID:379, Fuel Injection, Aspiration:379, Engine VIN:, Desg:J
  • 1991 GMC C2500 Pickup Sierra XC 5.0 V8 GAS, CID:305, Fuel Injection, Aspiration:305, Engine VIN:, Desg:H
  • 1991 GMC C2500 Pickup Sierra XC 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1991 GMC C2500 Pickup Sierra XC 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N

BRAKE SERVICE PROCEDURES FOR 1991 GMC C2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 GMC C2500 Pickup cars and light trucks from 1990+.

DRUM BRAKES, GENERAL MOTORS -> General Information -> SERVICE PRECAUTIONS
Vehicle: 1991 GMC C2500 Pickup Sierra XC 6.2 V8 DIESEL

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent e...

CLICK HERE TO GET FULL ACCESS TO 1991 GMC C2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 GMC C2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 GMC C2500 Pickup cars and light trucks from 1990+.

POWER BRAKE UNITS, GENERAL MOTORS -> Delco-Moraine Brake Boosters -> TANDEM DIAPHRAGM TYPE -> Assemble -> BOOSTER SERVICE -> DESCRIPTION -> Disassemble
Vehicle: 1991 GMC C2500 Pickup Sierra 4.3 V6 GAS

DESCRIPTION

These units, Figs. and , have a vacuum power chamber that consists of a front and rear shell, a housing divider, front and rear diaphragm and plate assemblies, an hydraulic pushrod and a diaphragm return spring.

The unit operates in much the same manner as the Single Diaphragm unit described above. The diaphragm and plate assemblies use the pressure differential created by engine intake manifold vacuum and atmospheric pressure to assist the hydraulic pushrod.

BOOSTER SERVICE

Disassemble
  • Remove boot, silencer, vacuum check valve, grommet and front housing seal Fig. ...

CLICK HERE TO GET FULL ACCESS TO 1991 GMC C2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 GMC C2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 GMC C2500 Pickup cars and light trucks from 1990+.

POWER BRAKE UNITS, GENERAL MOTORS -> Tracker Brake Booster -> POWER BRAKE UNIT, Replace
Vehicle: 1991 GMC C2500 Pickup Sierra 7.4 V8 GAS

Refer to Fig. , when replacing power brake unit.

  • Disconnect battery ground cable.
  • Remove master cylinder as follows:
    • Remove air cleaner assembly, then the reservoir lead wire and pressure limit valve wire at electrical connectors.
    • Remove fluid from reservoir using a syringe.
    • Disconnect and plug three brake fluid lines from master cylinder assembly.
    • Remove heat protector bolt from master cylinder bracket.
    • Remove two master cylinder ...

CLICK HERE TO GET FULL ACCESS TO 1991 GMC C2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 GMC C2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 GMC C2500 Pickup cars and light trucks from 1990+.

DRUM BRAKES, GENERAL MOTORS -> Drum Brake Service -> Installation -> 1990-91 C & K SERIES w/NON-SERVO BRAKES -> EXCEPT TRACKER, 1990-91 C & K SERIES w/NON-SERVO BRAKES -> TRACKER
Vehicle: 1991 GMC C2500 Pickup Sierra XC 6.2 V8 DIESEL

EXCEPT TRACKER, 1990-91 C & K SERIES w/NON-SERVO BRAKES

  • Lubricate parking brake lever fulcrum with suitable brake lube, then attach lever to brake shoe. Ensure lever operates smoothly.
  • Connect brake shoes with adjusting screw spring, then position adjusting screw. Ensure adjusting screw star wheel does not contact adjusting screw spring after installation, and also ensure RH thread adjusting screw is installed on left side of vehicle and LH thread adjusting screw is installed on right side of vehicle. When brake shoe installation is completed, ensure star wheel lines up with adjustin...

CLICK HERE TO GET FULL ACCESS TO 1991 GMC C2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 GMC C2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 GMC C2500 Pickup cars and light trucks from 1990+.

POWER BRAKE UNITS, GENERAL MOTORS -> General Service -> DESCRIPTION
Vehicle: 1991 GMC C2500 Pickup Sierra XC 5.7 V8 GAS

In order to properly service power brake systems, a thorough understanding of the various power assist systems is necessary. These systems provide a mechanical assist, acting to increase the force applied to the master cylinder piston by the driver while decreasing the effort necessary to obtain acceptable stopping performance. Two basic types of power assist mechanisms are used: vacuum assist diaphragm assemblies which use engine vacuum and in some cases vacuum from an external vacuum pump, and hydraulic assist assemblies which use hydraulic pressure developed by an external pump (...

CLICK HERE TO GET FULL ACCESS TO 1991 GMC C2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 GMC C2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 GMC C2500 Pickup cars and light trucks from 1990+.

POWER BRAKE UNITS, GENERAL MOTORS -> Bendix Brake Boosters -> HYDRO-BOOST II -> BLEEDING BOOSTER -> CLEANING & INSPECTION -> DESCRIPTION -> DISASSEMBLE & ASSEMBLE
Vehicle: 1991 GMC C2500 Pickup Sierra XC 5.7 V8 GAS

DESCRIPTION

Hydro-Boost II is an hydraulically operated power brake booster. The hydraulic brake booster consists of an open center spool valve and an hydraulic cylinder combined into a single housing. The power steering pump provides the hydraulic fluid pressure to operate both the power brake booster and the power steering gear.

A dual master cylinder is bolted to the brake booster and is operated by a pushrod projecting from the booster cylinder bore.

The Hydro-Boost II also has an accumulator system which stores sufficient fluid under pressure to provide one power assisted brake...

CLICK HERE TO GET FULL ACCESS TO 1991 GMC C2500 Pickup BRAKE SERVICE PROCEDURES

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