1991 GMC C2500 Pickup Brake Service (ONLINE REPAIR MANUALS)

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 GMC C2500 Pickup car and truck repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 1991 GMC C2500 Pickup automobile. Try the Automotix DIY solution today!
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We have info for following modifications of 1991 GMC C2500 Pickup

  • 1991 GMC C2500 Pickup Sierra 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
  • 1991 GMC C2500 Pickup Sierra 6.2 V8 DIESEL, CID:379, Fuel Injection, Aspiration:379, Engine VIN:, Desg:C
  • 1991 GMC C2500 Pickup Sierra 6.2 V8 DIESEL, CID:379, Fuel Injection, Aspiration:379, Engine VIN:, Desg:J
  • 1991 GMC C2500 Pickup Sierra 5.0 V8 GAS, CID:305, Fuel Injection, Aspiration:305, Engine VIN:, Desg:H
  • 1991 GMC C2500 Pickup Sierra 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1991 GMC C2500 Pickup Sierra 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N
  • 1991 GMC C2500 Pickup Sierra XC 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
  • 1991 GMC C2500 Pickup Sierra XC 6.2 V8 DIESEL, CID:379, Fuel Injection, Aspiration:379, Engine VIN:, Desg:C
  • 1991 GMC C2500 Pickup Sierra XC 6.2 V8 DIESEL, CID:379, Fuel Injection, Aspiration:379, Engine VIN:, Desg:J
  • 1991 GMC C2500 Pickup Sierra XC 5.0 V8 GAS, CID:305, Fuel Injection, Aspiration:305, Engine VIN:, Desg:H
  • 1991 GMC C2500 Pickup Sierra XC 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1991 GMC C2500 Pickup Sierra XC 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N

BRAKE SERVICE PROCEDURES FOR 1991 GMC C2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 GMC C2500 Pickup cars and light trucks from 1990+.

DRUM BRAKES, GENERAL MOTORS -> Drum Brake Service -> Removal -> 1990-91 C & K SERIES w/NON-SERVO BRAKES -> EXCEPT TRACKER & 1990-91 C & K SERIES w/NON-SERVO BRAKES -> TRACKER
Vehicle: 1991 GMC C2500 Pickup Sierra XC 6.2 V8 DIESEL

EXCEPT TRACKER & 1990-91 C & K SERIES w/NON-SERVO BRAKES

  • Raise and support vehicle, then remove tire and wheel assembly.
  • Remove brake drum. If brake lining is dragging on brake drum, back off brake adjustment by rotating adjustment screw. Refer to individual truck chapter for procedure. If brake drum is rusted or corroded to axle flange and cannot be removed, lightly tap flange to drum mounting surface with a suitable hammer.
  • Using brake spring pliers or equivalent, unhook primary and secondary return springs, Figs. through . Observe location of brake parts being removed to aid during ins...

CLICK HERE TO GET FULL ACCESS TO 1991 GMC C2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 GMC C2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 GMC C2500 Pickup cars and light trucks from 1990+.

DRUM BRAKES, GENERAL MOTORS -> General Information -> SERVICE PRECAUTIONS
Vehicle: 1991 GMC C2500 Pickup Sierra XC 4.3 V6 GAS

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent e...

CLICK HERE TO GET FULL ACCESS TO 1991 GMC C2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 GMC C2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 GMC C2500 Pickup cars and light trucks from 1990+.

DISC BRAKES, GENERAL MOTORS -> Bendix Single Piston Sliding Caliper -> DESCRIPTION
Vehicle: 1991 GMC C2500 Pickup Sierra 4.3 V6 GAS

The Bendix single piston sliding caliper disc brake is standard equipment on some truck applications, while on other trucks it is used only in Hydro-Boost power brake applications with both front disc brakes and 4 wheel disc brakes. On 4 wheel disc brakes, the front and rear systems are identical.

T...

CLICK HERE TO GET FULL ACCESS TO 1991 GMC C2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 GMC C2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 GMC C2500 Pickup cars and light trucks from 1990+.

POWER BRAKE UNITS, GENERAL MOTORS -> Tracker Brake Booster -> POWER BRAKE UNIT, Replace
Vehicle: 1991 GMC C2500 Pickup Sierra XC 4.3 V6 GAS

Refer to Fig. , when replacing power brake unit.

  • Disconnect battery ground cable.
  • Remove master cylinder as follows:
    • Remove air cleaner assembly, then the reservoir lead wire and pressure limit valve wire at electrical connectors.
    • Remove fluid from reservoir using a syringe.
    • Disconnect and plug three brake fluid lines from master cylinder assembly.
    • Remove heat protector bolt from master cylinder bracket.
    • Remove two master cylinder ...

CLICK HERE TO GET FULL ACCESS TO 1991 GMC C2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 GMC C2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 GMC C2500 Pickup cars and light trucks from 1990+.

DRUM BRAKES, GENERAL MOTORS -> Drum Brake Service -> Inspection
Vehicle: 1991 GMC C2500 Pickup Sierra 6.2 V8 DIESEL

  • Inspect components for damage or unusual wear. Replace as necessary.
  • Inspect backing plate attaching bolts, and ensure they are tight.
  • Inspect wheel cylinders. Excessive fluid indicates cup leakage and need for wheel cylinder replacement. A slight amount of fluid is always present and is considered normal, act...

CLICK HERE TO GET FULL ACCESS TO 1991 GMC C2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 GMC C2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 GMC C2500 Pickup cars and light trucks from 1990+.

POWER BRAKE UNITS, GENERAL MOTORS -> Bendix Brake Boosters -> TROUBLESHOOTING -> ACCUMULATOR LEAK-DOWN, SYSTEM DOES NOT HOLD CHARGE -> GRABBY BRAKES OR BOOSTER CHATTERS/PEDAL VIBRATES -> SLOW BRAKE PEDAL RETURN
Vehicle: 1991 GMC C2500 Pickup Sierra 5.0 V8 GAS

SLOW BRAKE PEDAL RETURN

  • Excessive seal friction in booster.
  • Faulty spool action.
  • Restriction in return line from booster to pump reservoir.
  • Damaged input rod end.

GRABBY BRAKES OR BOOSTER CHATTERS/PEDAL VIBRATES

  • Faulty spool action caused by contamination in ...

CLICK HERE TO GET FULL ACCESS TO 1991 GMC C2500 Pickup BRAKE SERVICE PROCEDURES

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