1991 GMC G35/G3500 VAN Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1991 GMC G35/G3500 VAN

  • 1991 GMC G35/G3500 VAN Rally 6.2 V8 DIESEL, CID:379, Fuel Injection, Aspiration:379, Engine VIN:, Desg:J
  • 1991 GMC G35/G3500 VAN Rally 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1991 GMC G35/G3500 VAN Rally 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N
  • 1991 GMC G35/G3500 VAN 6.2 V8 DIESEL, CID:379, Fuel Injection, Aspiration:379, Engine VIN:, Desg:J
  • 1991 GMC G35/G3500 VAN 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1991 GMC G35/G3500 VAN 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N
  • 1991 GMC G35/G3500 VAN Vandura 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
  • 1991 GMC G35/G3500 VAN Vandura 6.2 V8 DIESEL, CID:379, Fuel Injection, Aspiration:379, Engine VIN:, Desg:J
  • 1991 GMC G35/G3500 VAN Vandura 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1991 GMC G35/G3500 VAN Vandura 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N

BRAKE SERVICE PROCEDURES FOR 1991 GMC G35/G3500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 GMC G35/G3500 VAN cars and light trucks from 1990+.

DRUM BRAKES, GENERAL MOTORS -> General Information -> GENERAL INSPECTION -> ADJUSTER MECHANISM -> BACKING PLATE -> BRAKE DRUMS -> BRAKE LININGS & SPRINGS -> PARKING BRAKE CABLE
Vehicle: 1991 GMC G35/G3500 VAN 7.4 V8 GAS

BRAKE DRUMS

Any time the brake drums are removed for brake service, the braking surface diameter should be checked with a suitable brake drum micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If the braking surface diameter exceeds specifications, the drum must be replaced. If the braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced. Gr...

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BRAKE SERVICE PROCEDURES FOR 1991 GMC G35/G3500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 GMC G35/G3500 VAN cars and light trucks from 1990+.

ANTI-LOCK BRAKES, GENERAL MOTORS -> Four Wheel Anti-Lock Brake System -> DESCRIPTION
Vehicle: 1991 GMC G35/G3500 VAN 6.2 V8 DIESEL

This braking system Fig. is designed to reduce the occurrence of wheel lock-up during severe braking conditions. To accomplish this function, the system regulates hydraulic brake line pressure by using an Electronic Hydraulic Control Unit (EHCU) module. This control module has two types of valves. Isolation valves which maintain pressure to each front wheel separately and rear wheels combined. Dump valves which dump pressure to each front wheel separately and rear wheels combined. These valves are controlled by a microcomputer which is part of the EHCU module. During a severe brak...

CLICK HERE TO GET FULL ACCESS TO 1991 GMC G35/G3500 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 GMC G35/G3500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 GMC G35/G3500 VAN cars and light trucks from 1990+.

POWER BRAKE UNITS, GENERAL MOTORS -> Bendix Brake Boosters -> POWER BRAKE UNIT, Replace -> 1990-91 C & K SERIES -> ASTRO VAN & SAFARI VAN -> CABALLERO & EL CAMINO -> FULL SIZE EXCEPT 1990-91 C & K SERIES
Vehicle: 1991 GMC G35/G3500 VAN Vandura 7.4 V8 GAS

CABALLERO & EL CAMINO

Pump brake pedal several times with engine off to deplete accumulator of fluid.

  • Remove two nuts attaching master cylinder to booster, then move master cylinder away from booster with brake lines attached.
  • Remove three hydraulic lines from booster. Plug and cap all lines and outlets.
  • Remove retainer and washer securing booster pushrod to brake pedal arm.
  • Remove four nuts attaching booster unit to dash panel.
  • From engine compartment, loosen booster from dash panel and move booster pushrod inboard until it disconnects from brake pedal arm. Remove spring wa...

CLICK HERE TO GET FULL ACCESS TO 1991 GMC G35/G3500 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 GMC G35/G3500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 GMC G35/G3500 VAN cars and light trucks from 1990+.

DRUM BRAKES, GENERAL MOTORS -> General Information -> SERVICE PRECAUTIONS
Vehicle: 1991 GMC G35/G3500 VAN Rally 6.2 V8 DIESEL

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent e...

CLICK HERE TO GET FULL ACCESS TO 1991 GMC G35/G3500 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 GMC G35/G3500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 GMC G35/G3500 VAN cars and light trucks from 1990+.

POWER BRAKE UNITS, GENERAL MOTORS -> Tracker Brake Booster -> IN-VEHICLE SERVICE -> BOOSTER PISTON ROD ADJUSTMENT
Vehicle: 1991 GMC G35/G3500 VAN Vandura 6.2 V8 DIESEL

BOOSTER PISTON ROD ADJUSTMENT

  • Pump brake pedal several times, then remove master cylinder from brake booster.
  • With gasket installed on master cylinder, install booster piston rod gauge tool No. J34873-A or equivalent on master...

CLICK HERE TO GET FULL ACCESS TO 1991 GMC G35/G3500 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 GMC G35/G3500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 GMC G35/G3500 VAN cars and light trucks from 1990+.

POWER BRAKE UNITS, GENERAL MOTORS -> Tracker Brake Booster -> DESCRIPTION
Vehicle: 1991 GMC G35/G3500 VAN Rally 5.7 V8 GAS

This unit, Fig. , uses a single vacuum diaphragm with an effective diameter of 7 inches to mechanically increase brake application force with engine vacuum...

CLICK HERE TO GET FULL ACCESS TO 1991 GMC G35/G3500 VAN BRAKE SERVICE PROCEDURES

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