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1991 Mazda 323 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mazda REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
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- Technical Service Bulletins
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Mazda 323 car and truck
repair procedures including Mazda engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mazda 323 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1991 Mazda 323 AUTOMOBILES
Imported Cars & Light Trucks & Vans -> 1991-92 -> Flushing System
Vehicle: 1991 Mazda 323 1.6 L4 GAS
Several factors, particularly compressor failure can cause contamination of the A/C system. If the A/C system is suspected of being contaminated, or if any system components have been stored in open air for extended periods, the entire system should be flushed. If contaminati...
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BRAKE SERVICE PROCEDURES FOR 1991 Mazda 323 AUTOMOBILES
DISC BRAKES -> PARKING BRAKE SERVICE -> 929 -> ADJUSTMENT -> EXCEPT RX-7 & 929 -> REPLACEMENT -> RX-7
Vehicle: 1991 Mazda 323 1.6 L4 GAS
REPLACEMENT
929
- Raise and support vehicle and remove rear wheel assembly.
- Remove caliper attaching bolts, then the caliper, leaving brake hose attached, and position caliper out of way.
- Remove disc plate attaching screws and the disc plate, Fig. . If disc plate is difficult to remove, remove dust cap, insert screwdriver into hole and turn adjuster to increase shoe clearance.
- Remove upper and lower return springs, then the front and rear hold pins.
- Remove brake shoes, then separate adjuster and operating lever assembly from shoes.
- Check inside of disc plate for scratching and une...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Mazda 323 AUTOMOBILES
Mazda -> Fuel Filter Scheduled Maintenance -> 1988-00 -> Normal Service -> Severe Service
Vehicle: 1991 Mazda 323 SE 1.6 L4 GAS
Normal Service
Replace every 60,000 m...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Mazda 323 AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1991 Mazda 323 1.6 L4 GAS
- Raise and support vehicle.
- Remove tires and wheels.
- Remove hub nut.
- Remove splash shield.
- Remove stabilizer bar attaching nuts and stabilizer bar from lower control arm.
- Remove tie rod end nut and remove tie rod end from steering knuckle.
- Remove ball joint nut and remove ball joint from lower control arm.
- Using a suitable pry bar, pry driveshaft out of transaxle...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Mazda 323 AUTOMOBILES
Starter, Replace
Vehicle: 1991 Mazda 323 1.6 L4 GAS
- Disconnect battery ground cable.
- Disconnect battery ground cable from battery, then raise and support vehicle.
- Remove starter motor bracket and different...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Mazda 323 AUTOMOBILES
Mazda -> Check Fuel Cap Lamp ->
Vehicle: 1991 Mazda 323 1.6 L4 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. If the lamp remain...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Mazda 323 AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1991 Mazda 323 1.6 L4 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at thermostat housing.
- Remove hose from thermostat housing.
- Remove hose from vehicle.
- Reverse pro...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Mazda 323 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1991 Mazda 323 1.6 L4 GAS
- Remove air intake pipe.
- Loosen alternator pivot bolt.
- Loosen alternator adjustment bolt and relieve belt tension.
- Remove drive be...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Mazda 323 AUTOMOBILES
Component location diagrams for most 1991 Mazda 323 cars and light trucks sold in the U.S. from 1990+.
 Automatic Transaxle Electrical Component Locations Diagram for 1991 Mazda 323 SE 1.6 L4 GASComponents on diagram: |
 Manual Transaxle Electrical Component Locations Diagram for 1991 Mazda 323 1.6 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1991 Mazda 323 AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Mazda 323 cars and light trucks sold in the U.S.
 1991 Mazda 323 1.6 L4 GAS Wiring DiagramComponents on diagram: |
 1991 Mazda 323 1.6 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Mazda 323 AUTOMOBILES
OEM TSB listings for most 1991 Mazda 323 cars and light trucks sold in the U.S. from 1985+.
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Document: SERVICE BUMPER SPECIFICATION CHANGE Vehicle: 1991 Mazda 323 DX 1.8 L4 GAS Auto Systems: |
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Document: SERVICE BUMPER SPECIFICATION CHANGE Vehicle: 1991 Mazda 323 DX 1.8 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Mazda 323 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Mazda 323 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Mazda 323 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Mazda 323 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Mazda 323 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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