1991 Mazda Miata Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1991 Mazda Miata AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Mazda Miata cars and light trucks from 1990+.

Anti-Lock Brakes -> COMPONENT REPLACEMENT -> 1990-91 MX-6 & 626 -> 1992 MX-6 & 626 -> 929 -> COMPUTER MODULE -> CONTROL UNIT -> FRONT SENSOR ROTOR -> FRONT WHEEL SPEED SENSOR -> FRONT WHEEL SPEED SENSOR & ROTOR -> HYDRAULIC UNIT -> Miata -> MPV, B2200 & B2600i -> MX-3 -> MX-6 & 626 -> Navajo -> REAR ANTI-LOCK BRAKE SYSTEM (RABS) SENSOR -> REAR ANTI-LOCK BRAKE SYSTEM (RABS) VALVE -> REAR SENSOR ROTOR -> REAR WHEEL SPEED SENSOR -> REAR WHEEL SPEED SENSOR & ROTOR -> RX-7
Vehicle: 1991 Mazda Miata 1.6 L4 GAS

HYDRAULIC UNIT

1990-91 MX-6 & 626

The accumulator contains high pressure gas. Do not attempt to disassemble or subject it to hard shocks or high heat.

When the hydraulic unit is scrapped, the high pressure gas must be released. Turn the screw on the bottom of the accumulator one full turn only, allowing gas to escape gradually.

  • Disconnect battery ground cable.
  • Remove igniter and fuel filter to bracket mounting bolts, then move filter and igniter toward engine.
  • Remove air cleaner assembly, then the brake fluid level sensor connector.
  • Remove brake pipe from master cylinder, then th...

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BRAKE SERVICE PROCEDURES FOR 1991 Mazda Miata AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Mazda Miata cars and light trucks from 1990+.

HYDRAULIC BRAKES -> INSPECTION -> MASTER CYLINDER BORE DIMENSIONS
Vehicle: 1991 Mazda Miata 1.6 L4 GAS

MASTER CYLINDER BORE DIMENSIONS

All Mazda vehicles except MPV, RX-7 Turbo, Navajo and MX-3 with DOHC engine are equipped with master cylinders that have a.875 inch bore diameter. MPV and RX-7 Turbo use the same type of master cylinder, except the ...

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BRAKE SERVICE PROCEDURES FOR 1991 Mazda Miata AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Mazda Miata cars and light trucks from 1990+.

DISC BRAKES -> BRAKE PAD SERVICE -> 1992 MPV -> 626 & MX-6 -> 929 -> 929 & 1990-91 MPV -> B2200 & B2600i -> FRONT -> Installation -> MIATA -> MIATA & MX-3 -> MX-3 -> NAVAJO -> PROTEGE & 323 -> REAR -> Removal -> RX-7
Vehicle: 1991 Mazda Miata 1.6 L4 GAS

FRONT

MIATA
  • Raise and support front of vehicle, then remove front wheels.
  • Remove parts in order as shown in Fig. noting the following:
    • After removing lower lock bolt, rotate caliper upward and support with rope.
  • Reverse procedure to install, noting the following.
    • Push the piston inward using piston pushing tool No. 490221600C or equivalent, then install new pads.
RX-7

Replace left and right brake pads at the same time. Do not replace one wheel side only.

  • Raise and support front of vehicle.
  • Remove tire and wheel assembly.
  • On single piston caliper, remove lockpin bolt and lift caliper as...

CLICK HERE TO GET FULL ACCESS TO 1991 Mazda Miata BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Mazda Miata AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Mazda Miata cars and light trucks from 1990+.

HYDRAULIC BRAKES -> COMPONENT REPLACEMENT -> MASTER CYLINDER
Vehicle: 1991 Mazda Miata 1.6 L4 GAS

MASTER CYLINDER

  • Disconnect brake fluid level sensor.
  • Using Line Wrench tool No. 490259770 A/B, or equivalent, disconnect and cap brake fluid lines from master cylinder.
  • Remove proportioning bypass valve attaching bolts and valve, if equipped.
  • Remove bracket, if equipped, then the master cylinde...

CLICK HERE TO GET FULL ACCESS TO 1991 Mazda Miata BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Mazda Miata AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Mazda Miata cars and light trucks from 1990+.

HYDRAULIC BRAKES -> BRAKE SYSTEM BLEEDING -> EXCEPT NAVAJO -> NAVAJO
Vehicle: 1991 Mazda Miata 1.6 L4 GAS

EXCEPT NAVAJO

  • Raise and support vehicle with jack stands.
  • Fill reservoir with brake fluid, ensure reservoir is at least half full at all times during bleeding procedure.
  • After removing bleeder cap, connect one end of transparent vinyl tube to bleeder and place other end in a that is half full with brake fluid.
  • One person should depress pedal a few times, then hold the pedal depressed.
  • A second person should loosen the bleeder screw and drain fluid, then retighten screw.
  • Repeat steps 4 and 5 until there are no more air bubbles seen.
  • After being finished, ensure there are no fluid ...

CLICK HERE TO GET FULL ACCESS TO 1991 Mazda Miata BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Mazda Miata AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Mazda Miata cars and light trucks from 1990+.

HYDRAULIC BRAKES -> COMPONENT SERVICE -> All Models Except Navajo -> MASTER CYLINDER OVERHAUL -> Navajo -> WHEEL CYLINDER OVERHAUL
Vehicle: 1991 Mazda Miata 1.6 L4 GAS

MASTER CYLINDER OVERHAUL

All Models Except Navajo
  • Remove brake fluid from reservoir after removal of master cylinder.
  • Refer to Figs. and for master cylinder disassembly.
  • Visually inspect all parts and repair or replace any faulty parts.
  • Reverse procedure to install.
Navajo
  • Clean outside of master cylinder and drain fluid after removal.
  • Remove snap ring by depressing rear piston, Fig.
  • Remove primary piston from master cylinder, then remove secondary piston by directing compr...

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