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1991 Toyota Tercel CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Toyota REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Toyota Tercel car and truck
repair procedures including Toyota engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Toyota Tercel automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1991 Toyota Tercel AUTOMOBILES
Toyota -> Component Replacement & Adjustment -> THERMOSTAT, REPLACE -> 22R-E Engine -> 3VZ-E Engine -> CAMRY w/2VZ-FE & 3VZ-FE ENGINES -> CAMRY, CELICA & COROLLA w/3S-FE, 4A-FE & 4A-GE ENGINES -> CELICA & MR2 w/3S-GTE ENGINE -> CELICA & MR2 w/5S-FE ENGINE -> CRESSIDA & SUPRA -> LAND CRUISER -> PASEO & TERCEL -> PICKUP & 4RUNNER -> PREVIA
Vehicle: 1991 Toyota Tercel LE 1.5 L4 GAS
CAMRY, CELICA & COROLLA w/3S-FE, 4A-FE & 4A-GE ENGINES
- Disconnect battery ground cable.
- Drain engine coolant.
- Remove water inlet housing attaching nuts, then remove water housing.
- Remove thermostat and gasket.
- Reverse procedure to install.
CAMRY w/2VZ-FE & 3VZ-FE ENGINES
- Drain engine coolant.
- Remove water inlet pipe to alternator adjusting bar attaching bolts, then remove water inlet pipe and O-ring.
- Disconnect water temperature sensor electrical connector.
- Remove water inlet from water pump.
- Remove t...
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BRAKE SERVICE PROCEDURES FOR 1991 Toyota Tercel AUTOMOBILES
TOYOTA, HYDRAULIC BRAKES -> TROUBLESHOOTING
Vehicle: 1991 Toyota Tercel 1.5 L4 GAS
Refer to Fig for genera...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Toyota Tercel AUTOMOBILES
Toyota -> Fuel Filter Replacement -> Corona, Cressida, Paseo, Starlet, Supra & Tercel -> Fuel System Pressure Relief -> Models Less Union Bolt Fuel Line Connection -> Models w/Union Bolt Fuel Line Connection -> Removal & Installation
Vehicle: 1991 Toyota Tercel LE 1.5 L4 GAS
Fuel System Pressure Relief
Models w/Union Bolt Fuel Line Connection
- Obtain the vehicle owners radio theft protection code prior to disconnecting the battery ground cable, if equipped.
- Disconnect the battery ground cable.
- Remove the fuel fill cap to release fuel tank pressure.
- Place a shop towel over the union bolt at top of fuel filter. Slowly loosen the union bolt allowing fuel pressure to bleed down.
- Whenever the union bolt is loosened to relieve fuel system pressure, always replace the bolt gasket.
Models Less Union Bolt Fuel Line Connection
- Obtain t...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Toyota Tercel AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1991 Toyota Tercel S 1.5 L4 GAS
- Raise and support vehicle.
- Remove front wheel.
- On models with manual transaxle, remove Left-Hand (LH) engine under cover.
- On all models, drain transaxle oil (M/T) or ATF (A/T).
- On models with ABS, remove bolt and ABS speed sensor.
- Remove cotter pin and lock cap.
- While applying brakes, remove drive shaft lock nut.
- Remove tie rod end cotter pin and nut.
- Using Special Service Tool (SST) 09628-62011 or equivalent, disconnect tie rod end from steering knuckle.
- Remove two nuts and bolt and disconnect lower ball joint from lower suspension arm.
- Disconnect drive shaft from axle hub. Be car...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Toyota Tercel AUTOMOBILES
Alternator, Replace
Vehicle: 1991 Toyota Tercel DLX 1.5 L4 GAS
- Disconnect battery ground cable from negative terminal of battery.
- Disconnect connector from alternator.
- Remove connector cover, nut and disconnect wire from alternator.
- Loosen alternator pivot bolt and lock bolt a...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Toyota Tercel AUTOMOBILES
Toyota -> Automatic Transmission Overdrive Lamp ->
Vehicle: 1991 Toyota Tercel 1.5 L4 GAS
The "OD Off" lamp will be illuminated when the ignition switch is in the On position and the Overdrive (OD) switch is in the Off position. When the OD switch is placed in the On position, the "OD Off" lamp should go out. If the lamp flashes when the switch is placed in the On position, a fault has been detected by the electronic control system. After diagnosis and repair are c...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Toyota Tercel AUTOMOBILES
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1991 Toyota Tercel DLX 1.5 L4 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at water outlet.
- Remove hose from water outlet.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Toyota Tercel AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1991 Toyota Tercel DLX 1.5 L4 GAS
- Raise and support vehicle.
- Remove four bolts, then remove under cover.
- Install a suitable tool on hexagonal bolt on drive belt tensioner and t...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Toyota Tercel AUTOMOBILES
Component location diagrams for most 1991 Toyota Tercel cars and light trucks sold in the U.S. from 1990+.
 Body Harness To Harness Connector & Ground Point Locations Diagram for 1991 Toyota Tercel DLX 1.5 L4 GASComponents on diagram: |
 Theft Deterrent System Component Locations Diagram for 1991 Toyota Tercel LE 1.5 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1991 Toyota Tercel AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Toyota Tercel cars and light trucks sold in the U.S.
 1991 Toyota Tercel DLX 1.5 L4 GAS Wiring DiagramComponents on diagram: |
 1991 Toyota Tercel LE 1.5 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Toyota Tercel AUTOMOBILES
OEM TSB listings for most 1991 Toyota Tercel cars and light trucks sold in the U.S. from 1985+.
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Document: SEAT BELT TONGUE PLATE STOPPER REPLACEMENT - REVISED Vehicle: 1991 Toyota Tercel 1.5 L4 GAS Auto Systems: |
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Document: REPLACEMENT CERTIFICATION LABELS - REVISED Vehicle: 1991 Toyota Tercel 1.5 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Toyota Tercel AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Toyota Tercel cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Toyota Tercel cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Toyota Tercel cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Toyota Tercel cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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