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1991 Toyota Tercel CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Toyota REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Toyota Tercel car and truck
repair procedures including Toyota engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Toyota Tercel automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1991 Toyota Tercel AUTOMOBILES
Toyota -> Component Replacement & Adjustment -> WATER PUMP, REPLACE -> 22R-E Engine -> 3VZ-E Engine -> CAMRY & CELICA w/3S-FE & 3S-GTE ENGINE -> CAMRY w/2VZ-FE & 3VZ-FE ENGINES -> CELICA & COROLLA w/4A-FE & 4A-GE ENGINES -> CELICA w/5S-FE ENGINE -> CRESSIDA & SUPRA -> LAND CRUISER -> MR2 w/3S-GTE ENGINE -> MR2 w/5S-FE ENGINE -> PASEO & TERCEL -> PICKUP & 4RUNNER -> PREVIA
Vehicle: 1991 Toyota Tercel 1.5 L4 GAS
CELICA & COROLLA w/4A-FE & 4A-GE ENGINES
- Disconnect battery ground cable, then drain coolant.
- Remove righthand engine mount.
- Remove No. 2 and 3 timing belt covers, refer to MOTOR'S IMPORTED AUTO REPAIR MANUAL, for removal and installation procedures.
- On models equipped with power steering, remove front mount hole cover, remove mount attaching nut and through bolt, then remove mount.
- On models equipped with power steering, remove electric cooling fan.
- On all models, disconnect water inlet and water bypass hoses from inlet pipe, Fig. ...
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BRAKE SERVICE PROCEDURES FOR 1991 Toyota Tercel AUTOMOBILES
TOYOTA, DRUM BRAKES -> DRUM BRAKE ADJUSTMENT -> Camry, Celica, Corolla, Previa, Tercel & Van -> Land Cruiser, Pickup & 4Runner -> Land Cruiser, Pickup & 4Runner, 4WD -> PARKING BRAKE -> Pickup & 4Runner, 2WD -> SHOE ADJUSTMENT
Vehicle: 1991 Toyota Tercel S 1.5 L4 GAS
PARKING BRAKE
Camry, Celica, Corolla, Previa, Tercel & Van
- Apply parking brake and count number of notches on parking brake sector. Specified number of notches should be as follows: 4-7 for Celica, 5-8 for Corolla, 5-8 for Camry, 4-5 for Previa, 5-8 for Tercel sedans, 6-8 for Tercel wagons, and 7-9 for Van models.
- On Camry, Celica, Corolla and Tercel, adjust parking brake as follows:
- Remove console box, and if necessary, the shift knob.
- Loosen locknut and turn adjustment screw until lever travel is correct.
- Tighten locknut and reinstall console, and on Van models, shift ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Toyota Tercel AUTOMOBILES
Toyota -> Fuel Filter Replacement -> Corona, Cressida, Paseo, Starlet, Supra & Tercel -> Fuel System Pressure Relief -> Models Less Union Bolt Fuel Line Connection -> Models w/Union Bolt Fuel Line Connection -> Removal & Installation
Vehicle: 1991 Toyota Tercel 1.5 L4 GAS
Fuel System Pressure Relief
Models w/Union Bolt Fuel Line Connection
- Obtain the vehicle owners radio theft protection code prior to disconnecting the battery ground cable, if equipped.
- Disconnect the battery ground cable.
- Remove the fuel fill cap to release fuel tank pressure.
- Place a shop towel over the union bolt at top of fuel filter. Slowly loosen the union bolt allowing fuel pressure to bleed down.
- Whenever the union bolt is loosened to relieve fuel system pressure, always replace the bolt gasket.
Models Less Union Bolt Fuel Line Connection
- Obtain t...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Toyota Tercel AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1991 Toyota Tercel S 1.5 L4 GAS
- Raise and support vehicle.
- Remove front wheel.
- On models with manual transaxle, remove Left-Hand (LH) engine under cover.
- On all models, drain transaxle oil (M/T) or ATF (A/T).
- On models with ABS, remove bolt and ABS speed sensor.
- Remove cotter pin and lock cap.
- While applying brakes, remove drive shaft lock nut.
- Remove tie rod end cotter pin and nut.
- Using Special Service Tool (SST) 09628-62011 or equivalent, disconnect tie rod end from steering knuckle.
- Remove two nuts and bolt and disconnect lower ball joint from lower suspension arm.
- Disconnect drive shaft from axle hub. Be car...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Toyota Tercel AUTOMOBILES
Starter, Replace
Vehicle: 1991 Toyota Tercel LE 1.5 L4 GAS
- Disconnect battery ground cable from negative terminal of battery.
- Disconnect connector and wire from starter.
- Remove two starter m...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Toyota Tercel AUTOMOBILES
Toyota -> Air Bag Warning Lamp -> 1990-98 Tercel
Vehicle: 1991 Toyota Tercel DLX 1.5 L4 GAS
The air bag system warning lamp is used to warn of a system fault. The lamp will light during engine start-up, but should go out when the self-diagnostic system determines that no faults are present. If the lamp remains lit, a fault in the air bag system is indicated. The air bag system must be diagnosed and repaired, then the following procedures can be used to reset the warning lamp.
- Connect service wires to check conne...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Toyota Tercel AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1991 Toyota Tercel LE 1.5 L4 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at water inlet housing.
- Remove hose from water inlet housing.
- Remove hose from vehicle.
- Reverse pr...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Toyota Tercel AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1991 Toyota Tercel DLX 1.5 L4 GAS
- Raise and support vehicle.
- Remove four bolts, then remove under cover.
- Install a suitable tool on hexagonal bolt on drive belt tensioner and t...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Toyota Tercel AUTOMOBILES
Component location diagrams for most 1991 Toyota Tercel cars and light trucks sold in the U.S. from 1990+.
 Shift Lock System Component Locations Diagram for 1991 Toyota Tercel S 1.5 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1991 Toyota Tercel AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Toyota Tercel cars and light trucks sold in the U.S.
 1991 Toyota Tercel 1.5 L4 GAS Wiring DiagramComponents on diagram: |
 1991 Toyota Tercel LE 1.5 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Toyota Tercel AUTOMOBILES
OEM TSB listings for most 1991 Toyota Tercel cars and light trucks sold in the U.S. from 1985+.
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Document: SEAT BELT TONGUE PLATE STOPPER REPLACEMENT - REVISED Vehicle: 1991 Toyota Tercel 1.5 L4 GAS Auto Systems: |
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Document: REPLACEMENT CERTIFICATION LABELS - REVISED Vehicle: 1991 Toyota Tercel 1.5 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Toyota Tercel AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Toyota Tercel cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Toyota Tercel cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Toyota Tercel cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Toyota Tercel cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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