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1992 Audi 80 Quattro CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Audi REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
A/C & HEATER SERVICE PROCEDURES FOR 1992 Audi 80 Quattro AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Imported Vehicles
Vehicle: 1992 Audi 80 Quattro 2.3 L5 GAS
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BRAKE SERVICE PROCEDURES FOR 1992 Audi 80 Quattro AUTOMOBILES
AUDI, HYDRAULIC BRAKE SYSTEM -> CHECKING BRAKE SERVO OPERATING PRESSURE -> 1990-91 100/200
Vehicle: 1992 Audi 80 Quattro 2.3 L5 GAS
1990-91 100/200
Refer to Fig. , when checking operating pressure.
- With engine off, depress brake pedal approximately 20 times to reduce system pressure.
- Disconnect warning light switch electrical connector, then remove switch.
- Attach pressure gauge with hollow bolt and copper washers to brake servo unit. Attach thick copper washer between brake servo unit and banjo fitting and thin copper washer between hollow bolt and banjo fitting.
- Start engine and let idle until pressure gauge reading exceeds 2030 psi.
- If specified pressure is not reached, check delivery rat...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Audi 80 Quattro AUTOMOBILES
Audi -> Fuel Filter Scheduled Maintenance -> All 1989-05 -> Normal Service -> Severe Service
Vehicle: 1992 Audi 80 Quattro 2.3 L5 GAS
Normal Service
Service as re...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Audi 80 Quattro AUTOMOBILES
CV AXLE SHAFT, Replace -> Less Attached Wheel Bearing Housing -> W/Attached Wheel Bearing Housing
Vehicle: 1992 Audi 80 Quattro 2.3 L5 GAS
W/Attached Wheel Bearing Housing
- Loosen wheel bolts.
- Remove wheel hub to axle shaft bolt.
- Raise and support vehicle, then remove washer and wheel.
- Remove axle shaft flange, nut from link rod, and control arm to stabilizer bar to subframe mounting bolts.
- Push control arm downward, then press axle shaft out of hub using a suitable puller.
- Reverse procedure to install, noting the following:
- Ensure splines on stub axle and wheel hub are free of oil, grease and old locking compound.
- Apply a .2 inch (5mm) band of D6 locking compound around end of outer CV joint splines, then install ax...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Audi 80 Quattro AUTOMOBILES
Starter, Replace
Vehicle: 1992 Audi 80 Quattro 2.3 L5 GAS
- Obtain audio coded anti-theft code, then disconnect battery ground cable.
- Disconnect electrical leads from starter solenoid.
- Remove starter mounting bolts, then the...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Audi 80 Quattro AUTOMOBILES
Audi -> Auto-Check Indicator System ->
Vehicle: 1992 Audi 80 Quattro 2.3 L5 GAS
The auto-check system will monitor certain vehicle systems when the ignition switch is placed in the On position and vehicle is operated. When all monitored systems are functioning properly, the system display will indicate "OK" for a few seconds after the ignition switch is placed in the On position.
This system monitors brake fluid level and hydraulic pressure, engine oil pressure, coolant temperature and level, brake pad wear, headlamps and tail lamps, battery voltage, washer fluid level and fuel level.
When the auto-check yellow or r...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Audi 80 Quattro AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1992 Audi 80 Quattro 2.3 L5 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition hose clamp at heater core and remove hose.
- Reposition hose clamp at union and remove hose.
- Remove hose from vehicle.
- Reverse procedure to in...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Audi 80 Quattro AUTOMOBILES
Component location diagrams for most 1992 Audi 80 Quattro cars and light trucks sold in the U.S. from 1990+.
Engine Compartment Components Diagram for 1992 Audi 80 Quattro 2.3 L5 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1992 Audi 80 Quattro AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Audi 80 Quattro cars and light trucks sold in the U.S.
1992 Audi 80 Quattro 2.3 L5 GAS Wiring Diagram Components on diagram: |
1992 Audi 80 Quattro 2.3 L5 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Audi 80 Quattro AUTOMOBILES
OEM TSB listings for most 1992 Audi 80 Quattro cars and light trucks sold in the U.S. from 1985+.
Document: AIRBAG / PYROTECHNIC SAFETY BELT DEPLOYMENT INQUIRIES - REVISED Vehicle: 1992 Audi 80 Quattro 2.3 L5 GAS Auto Systems: |
Document: AIRBAG, REPLACEMENT INTERVAL CHANGE - REVISED Vehicle: 1992 Audi 80 Quattro 2.3 L5 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Audi 80 Quattro AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Audi 80 Quattro cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Audi 80 Quattro cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Audi 80 Quattro cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Audi 80 Quattro cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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