Audi 80 Quattro REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Audi 80 Quattro CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Audi REPAIR SHOPS DON'T WANT YOU TO KNOW

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1992199119901989
1988

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Audi 80 Quattro car and truck repair procedures including Audi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Audi 80 Quattro automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Audi mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Audi 80 Quattro vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Audi 80 Quattro AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Audi 80 Quattro cars and light trucks from 1990+

Audi -> Automatic Temperature Control System Diagnosis & Testing -> A/C SYSTEM TROUBLESHOOTING -> A/C CONTROL HEAD ALWAYS DARK -> A/C CONTROL HEAD ILLUMINATION CANNOT BE REGULATED -> A/C CONTROL HEAD MEMORY DISPLAY, CHECKING -> A/C CONTROL HEAD MEMORY LOSS, CHECKING -> A/C COOLING PERFORMANCE, CHECKING -> A/C FRESH AIR BLOWER ALWAYS RUNS (OFF MODE) -> A/C HIGH PRESSURE SWITCHES (F118 & F23), CHECKING -> A/C REFRIGERANT LOW-PRESSURE SWITCH, CHECKING -> COMPRESSOR DOES NOT RUN IN AUTO, BI-LEV & DEF MODES -> COMPRESSOR RUNS IN ECON & OFF MODES -> DIGITAL CLIMATE CONTROL, QUICK CHECK -> ELECTRICAL SYSTEM VOLTAGE DISPLAY, CHECKING -> ELECTRONIC THERMOSWITCH (MULTI-FUNCTION TEMPERATURE SENSOR), CHECKING -> ENGINE COOLANT TEMPERATURE SENSOR, CHECKING -> ERROR DISPLAY, MEMORY CHANNEL 1 -> ERRORS IN AREA OF CLIMATE CONTROL REGULATION -> FAULT MEMORY CANNOT BE INITIATED/OUTSIDE TEMPERATURE CANNOT BE DISPLAYED -> FRESH AIR BLOWER DOES NOT RUN (AUTO, BI-LEV, DEF OR ECON MODES) -> FRESH AIR BLOWER SPEED CANNOT BE REGULATED -> IDLE SPEED INCREASE (A/C ON) & RPM INCREASE (COMPRESSOR ON), CHECKING -> INSIDE TEMPERATURE SENSORS (G56 & G86), CHECKING -> KICK-DOWN SWITCH, CHECKING -> MEMORY DISPLAY CHANNEL 17, CHECKING -> MEMORY DISPLAY CHANNEL 18, CHECKING -> MEMORY DISPLAY CHANNEL 7, CHECKING -> MEMORY DISPLAY, CHANNELS 1-22 -> OUTSIDE TEMPERATURE SENSORS (G57 & G17), CHECKING -> RADIATOR COOLING FAN ALWAYS RUNS AT FIRST SPEED (ECON & OFF MODES) -> RADIATOR COOLING FAN DOES NOT RUN AT FIRST SPEED (AUTO, BI-LEV & DEF MODES) -> SPEED DEPENDENT BLOWER CONTROL, CHECKING -> TEMPERATURE REGULATING FLAP SERVO MOTOR (w/FEEDBACK POTENTIOMETER), CHECKING -> VACUUM UNITS & FLAP POSITIONS, CHECKING
Vehicle: 1991 Audi 80 Quattro 2.3 L5 GAS

DIGITAL CLIMATE CONTROL, QUICK CHECK

Test steps must be followed in their entirety and in sequence.

  • Turn ignition switch to On position, then set mode to OFF position and observe that OFF LED lamp lights.
  • If OFF LED lamp does not light up, refer to "A/C Control Head Always Dark."
  • If OFF LED lamp lights up, press OUTSIDE TEMP button and observe that outside temperature is displayed.
  • If outside temperature is not displayed, refer to "Outside Temperature Cannot Be Called Up."
  • If outside temperature is displayed, observe that outside ...

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BRAKE SERVICE PROCEDURES FOR Audi 80 Quattro AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Audi 80 Quattro cars and light trucks from 1990+.

AUDI, DISC BRAKES -> Girling Single Piston w/Dual Mounting Bolts, Rear -> BRAKE PADS REPLACEMENT
Vehicle: 1991 Audi 80 Quattro 2.3 L5 GAS

  • Raise and support vehicle, then remove rear wheels.
  • Using open end wrench to hold guide pin heads, remove caliper mounting bolts.
  • Remove caliper, then the brake pads.
  • Screw piston into housing using a suitable allen wrench by turning clockwise while pushing in firmly. Always remove some brake fluid from master cylinder reservoir prior to...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Audi 80 Quattro AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Audi 80 Quattro cars and light trucks sold in the U.S. for 1980+.

Audi -> Fuel Filter Scheduled Maintenance -> All 1989-05 -> Normal Service -> Severe Service
Vehicle: 1991 Audi 80 Quattro 2.3 L5 GAS

Normal Service

Service as re...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Audi 80 Quattro AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Audi 80 Quattro cars and light trucks from 1990+.

CV AXLE SHAFT, Replace -> Less Attached Wheel Bearing Housing -> W/Attached Wheel Bearing Housing
Vehicle: 1991 Audi 80 Quattro 2.3 L5 GAS

W/Attached Wheel Bearing Housing

  • Loosen wheel bolts.
  • Remove wheel hub to axle shaft bolt.
  • Raise and support vehicle, then remove washer and wheel.
  • Remove axle shaft flange, nut from link rod, and control arm to stabilizer bar to subframe mounting bolts.
  • Push control arm downward, then press axle shaft out of hub using a suitable puller.
  • Reverse procedure to install, noting the following:
    • Ensure splines on stub axle and wheel hub are free of oil, grease and old locking compound.
    • Apply a .2 inch (5mm) band of D6 locking compound around end of outer CV joint splines, then install ax...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Audi 80 Quattro AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Audi 80 Quattro cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 1992 Audi 80 Quattro 2.3 L5 GAS

  • Disconnect battery ground cable at battery.
  • Relieve tension on drive belt and remove drive belt.
  • Remove electrical connections from alternator.
  • Re...

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MAINTENANCE LAMP RESET PROCEDURES FOR Audi 80 Quattro AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Audi 80 Quattro cars and light trucks sold in the U.S. from 1990+.

Audi -> Air Bag Warning Lamp ->
Vehicle: 1990 Audi 80 Quattro 2.3 L5 GAS

If the Air Bag warning lamp lights and stays on, diagnosis and ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Audi 80 Quattro AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Audi 80 Quattro cars and light trucks from 1990+

Radiator, Replace
Vehicle: 1991 Audi 80 Quattro 2.3 L5 GAS

  • Drain coolant into a suitable container.
  • Remove clamping nipple through access hole.
  • Rotate brackets approximately 90 degrees and unclip cable from bracket.
  • Remove front bumper.
  • Disconnect hood release cable.
  • Unscrew both left and right side trim panels and pull panels out of side grommets.
  • Remove upper radiator bracket.
  • Disconnect lock carrier support and remove.
  • Remove bolts and remove lower cooling air duct f...

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COMPONENT LOCATION DIAGRAMS FOR Audi 80 Quattro AUTOMOBILES

Component location diagrams for most Audi 80 Quattro cars and light trucks sold in the U.S. from 1990+.

Engine Compartment Components Diagram for 1992 Audi 80 Quattro  2.3 L5 GASEngine Compartment Components Diagram for 1992 Audi 80 Quattro 2.3 L5 GAS

Components on diagram:
  • Fuel Pump Relay
  • Idle Stabilizer Valve
  • Ignition Coil
  • Carbon Canister Valve
  • Potentiometer
  • CLICK HERE TO GET FULL ACCESS TO Audi 80 Quattro PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Audi 80 Quattro AUTOMOBILES

    OEM drawn wiring diagrams for most Audi 80 Quattro cars and light trucks sold in the U.S.

    1990 Audi 80 Quattro  2.3 L5 GAS Wiring Diagram1990 Audi 80 Quattro 2.3 L5 GAS Wiring Diagram

    Components on diagram:
  • Cruise Control Unit
  • Cruise Control Switch
  • Vacuum Vent Valve Brake
  • Vacuum Control Motor
  • Vacuum Vent Valve Clutch
  • 1991 Audi 80 Quattro  2.3 L5 GAS Wiring Diagram1991 Audi 80 Quattro 2.3 L5 GAS Wiring Diagram

    Components on diagram:
  • Power Mirror Switch
  • Mirror- Driver
  • Mirror- Passenger
  • CLICK HERE TO GET FULL ACCESS TO Audi 80 Quattro WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Audi 80 Quattro AUTOMOBILES

    OEM TSB listings for most Audi 80 Quattro cars and light trucks sold in the U.S. from 1985+.

    Document: ENG OIL SEALS - LUBE PRIOR TO INSTALL - TIPS - REV
    Vehicle: 1991 Audi 80 Quattro 2.3 L5 GAS

    Auto Systems:
  • Gasoline Engines
  • Seals, Gaskets, Sealants
  • Document: TOOLS - HUNTER VAG1944B, VAS6292 ALIGNER SPECIFICATION UPDATE FILE
    Vehicle: 1990 Audi 80 Quattro 2.3 L5 GAS

    Auto Systems:
  • Tools, Equipment
  • CLICK HERE TO GET FULL ACCESS TO Audi 80 Quattro TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Audi 80 Quattro AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Audi 80 Quattro cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Audi 80 Quattro cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Audi 80 Quattro cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Audi 80 Quattro cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Audi 80 Quattro SPECIFICATIONS DATA!

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