1992 BMW 325I Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1992 BMW 325I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 BMW 325I cars and light trucks from 1990+.

Anti-Lock Brakes -> COMPONENT REPLACEMENT -> CONTROL UNIT, REPLACE -> FRONT SPEED SENSOR, REPLACE -> HYDRAULIC UNIT, REPLACE -> REAR SPEED SENSOR, REPLACE
Vehicle: 1992 BMW 325I 2.5 L6 GAS

HYDRAULIC UNIT, REPLACE

  • Disconnect battery ground cable.
  • Remove coolant expansion tank.
  • Remove brake lines from hydraulic unit as follows: front left; front right; rear left; rear right.
  • Remove brake hydraulic lines from master cylinder to hydraulic unit.
  • Remove cover from top of hydraulic cover, then loosen, but do not remove, bolts for hydraulic unit.
  • Remove retaining screws and pull of f multiple pin connector and disconnect ground wire.
  • Pull up on the front of the hydraulic unit, then disconnect the rear and remove the unit.
  • Reverse procedure to install, ensuring hydraulic lin...

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BRAKE SERVICE PROCEDURES FOR 1992 BMW 325I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 BMW 325I cars and light trucks from 1990+.

Power Brake Units -> TROUBLESHOOTING -> 318, 325, 525 & 535 -> BRAKE BOOSTER VACUUM SUPPLY CHECK -> FUNCTION TEST
Vehicle: 1992 BMW 325I 2.5 L6 GAS

FUNCTION TEST

  • Operate brake pedal ten times with engine stopped.
  • If brake pedal gives, system is okay.
  • If brake pedal does not give, check valve, vacuum hose and/or rubber ring between master cylinder and brake booster could be defective.

BRAKE BOOSTER VACUUM SUPPLY CHECK

318, 325, ...

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BRAKE SERVICE PROCEDURES FOR 1992 BMW 325I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 BMW 325I cars and light trucks from 1990+.

Hydraulic Brakes -> BRAKE FORCE REGULATOR, REPLACE -> 318 & 325
Vehicle: 1992 BMW 325I 2.5 L6 GAS

318 & 325

  • Remove brake fluid in reservoir with a syringe.
  • Disconnect brak...

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BRAKE SERVICE PROCEDURES FOR 1992 BMW 325I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 BMW 325I cars and light trucks from 1990+.

Power Brake Units -> POWER BRAKE UNIT SERVICE -> 318, 325, 525 & 535 -> 735, 750 & 850 -> POWER BRAKE BOOSTER, REPLACE
Vehicle: 1992 BMW 325I 2.5 L6 GAS

POWER BRAKE BOOSTER, REPLACE

318, 325, 525 & 535
  • Remove master cylinder from booster.
  • Remove lower left trim panel.
  • Disconnect bayonet pin and clip from booster pushrod, below instrument panel. Fig.
  • Detach booster from pedal base. Remove booster from engine compartment.
  • Reverse procedure to install.
735, 750 & 850
  • With engine off, discharge hydraulic reservoir by operating brake pedal approximately 20 times with same force required for fu...

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BRAKE SERVICE PROCEDURES FOR 1992 BMW 325I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 BMW 325I cars and light trucks from 1990+.

Disc Brakes -> PARKING BRAKE ADJUSTMENT
Vehicle: 1992 BMW 325I 2.5 L6 GAS

  • Ensure parking brake lever is fully released and cables operate freely, then raise and support rear of vehicle.
  • On models with wheel bolts, remove 1 wheel bolt from each wheel. On models with studs, remove rear wheels and secure brake discs using lug nuts and spacers.
  • On all models, rotate wheel until bolt hole is aligned with parking brake star adjuster. Adjuster is located approximately 30 ° behind the vertical axis of the wheel on 300 series vehicles, Fig. , or 45 ° below horizontal axis of wheel toward rear of vehicle on 500, 600, 700 & 800 series vehic...

CLICK HERE TO GET FULL ACCESS TO 1992 BMW 325I BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 BMW 325I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 BMW 325I cars and light trucks from 1990+.

Disc Brakes -> CALIPER OVERHAUL
Vehicle: 1992 BMW 325I 2.5 L6 GAS

  • Remove piston boot and snap ring.
  • Position block of wood in caliper recess, then apply compressed air to fluid inlet to force piston from bore.
  • Remove bleeder screw.
  • Remove piston seal using a suitable tool, taking care not to damage caliper bore.
  • Remove dowel sleeves (5) from guide bolt bores, Fig. .
  • Clean caliper and piston with alcohol, blow dry with compressed air and coat sealing surfaces with brake fluid.
  • Inspect piston and replace if corroded, or if sealing surfa...

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