1992 BMW 325I Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1992 BMW 325I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 BMW 325I cars and light trucks from 1990+.

Disc Brakes -> FRONT DISC BRAKE PADS REPLACEMENT -> 318 & 325 -> EXCEPT 318 & 325
Vehicle: 1992 BMW 325I 2.5 L6 GAS

318 & 325

  • Raise and support vehicle, then remove front wheels.
  • Remove brake pad wear indicator connector from left side of caliper.
  • Remove anti-rattle clip, then the caliper sliding bolt plastic caps.
  • Lift brake hose out of holder, then remove caliper sliding bolts.
  • Remove caliper toward rear. Remove brake pads, then suspend caliper from frame with wire.
  • Reverse procedure to install, noting the following:
    • Compress caliper piston into bore.
    • Check fluid ...

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BRAKE SERVICE PROCEDURES FOR 1992 BMW 325I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 BMW 325I cars and light trucks from 1990+.

Anti-Lock Brakes -> DIAGNOSIS & TESTING
Vehicle: 1992 BMW 325I 2.5 L6 GAS

The electronic control unit monitors the Anti-Lock Brake System (ABS) constantly. The system must be checked when the ABS indicator lamp does not go out, comes on while driving or does not come on when ignition is turned on. A BMW service tester is required to check any malfunction of the syst...

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BRAKE SERVICE PROCEDURES FOR 1992 BMW 325I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 BMW 325I cars and light trucks from 1990+.

Disc Brakes -> CALIPER OVERHAUL
Vehicle: 1992 BMW 325I 2.5 L6 GAS

  • Remove piston boot and snap ring.
  • Position block of wood in caliper recess, then apply compressed air to fluid inlet to force piston from bore.
  • Remove bleeder screw.
  • Remove piston seal using a suitable tool, taking care not to damage caliper bore.
  • Remove dowel sleeves (5) from guide bolt bores, Fig. .
  • Clean caliper and piston with alcohol, blow dry with compressed air and coat sealing surfaces with brake fluid.
  • Inspect piston and replace if corroded, or if sealing surfa...

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BRAKE SERVICE PROCEDURES FOR 1992 BMW 325I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 BMW 325I cars and light trucks from 1990+.

Anti-Lock Brakes -> COMPONENT REPLACEMENT -> CONTROL UNIT, REPLACE -> FRONT SPEED SENSOR, REPLACE -> HYDRAULIC UNIT, REPLACE -> REAR SPEED SENSOR, REPLACE
Vehicle: 1992 BMW 325I 2.5 L6 GAS

HYDRAULIC UNIT, REPLACE

  • Disconnect battery ground cable.
  • Remove coolant expansion tank.
  • Remove brake lines from hydraulic unit as follows: front left; front right; rear left; rear right.
  • Remove brake hydraulic lines from master cylinder to hydraulic unit.
  • Remove cover from top of hydraulic cover, then loosen, but do not remove, bolts for hydraulic unit.
  • Remove retaining screws and pull of f multiple pin connector and disconnect ground wire.
  • Pull up on the front of the hydraulic unit, then disconnect the rear and remove the unit.
  • Reverse procedure to install, ensuring hydraulic lin...

CLICK HERE TO GET FULL ACCESS TO 1992 BMW 325I BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 BMW 325I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 BMW 325I cars and light trucks from 1990+.

Hydraulic Brakes -> BRAKE FORCE REGULATOR, REPLACE -> 318 & 325
Vehicle: 1992 BMW 325I 2.5 L6 GAS

318 & 325

  • Remove brake fluid in reservoir with a syringe.
  • Disconnect brak...

CLICK HERE TO GET FULL ACCESS TO 1992 BMW 325I BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 BMW 325I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 BMW 325I cars and light trucks from 1990+.

Disc Brakes -> CALIPER REPLACEMENT -> FRONT -> REAR
Vehicle: 1992 BMW 325I 2.5 L6 GAS

FRONT

  • Raise and support vehicle, then remove front wheel.
  • Drain a moderate amount of brake fluid from reservoir with a syringe.
  • Disconnect caliper brake hose.
  • Remove caliper bolts and disconnect brake pad wear sensor electrical connector, if necessary.
  • Remove caliper toward rear.
  • Reverse procedure to install, noting the following:
    • Tighten bolts to specifications.
    • Blee...

CLICK HERE TO GET FULL ACCESS TO 1992 BMW 325I BRAKE SERVICE PROCEDURES

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