1992 Chevrolet C2500 Pickup Brake Service (ONLINE REPAIR MANUALS)

Auto Parts Search


Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!
Help me findSearch
Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1992 Chevrolet C2500 Pickup car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 1992 Chevrolet C2500 Pickup automobile. Try the Automotix DIY solution today!
DIY REPAIR SAMPLES > CONTINUE EXPLORING >

We have info for following modifications of 1992 Chevrolet C2500 Pickup

  • 1992 Chevrolet C2500 Pickup 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
  • 1992 Chevrolet C2500 Pickup 6.2 V8 DIESEL, CID:379, Fuel Injection, Aspiration:379, Engine VIN:, Desg:C
  • 1992 Chevrolet C2500 Pickup 6.2 V8 DIESEL, CID:379, Fuel Injection, Aspiration:379, Engine VIN:, Desg:J
  • 1992 Chevrolet C2500 Pickup 5.0 V8 GAS, CID:305, Fuel Injection, Aspiration:305, Engine VIN:, Desg:H
  • 1992 Chevrolet C2500 Pickup 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1992 Chevrolet C2500 Pickup 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N
  • 1992 Chevrolet C2500 Pickup 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:F

BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet C2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Chevrolet C2500 Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Hydraulic Control Valves -> Master Cylinder
Vehicle: 1992 Chevrolet C2500 Pickup 6.2 V8 DIESEL

Master Cylinder

Some vehicles use a conventional tandem master cylinder with two hydraulic pistons operating inline. The primary piston controls the front brake system and the secondary piston controls the rear brake system.

Other models use a master cylinder that operates the same as the conventional master cylinder, but also incorporates a quick take-up feature in the rear chamber to reduce excessive pedal travel which may result from increased fluid displacement required to move the low drag caliper piston out against the rotor.

The quick take-up uses a spring-loaded ball check valv...

CLICK HERE TO GET FULL ACCESS TO 1992 Chevrolet C2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet C2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Chevrolet C2500 Pickup cars and light trucks from 1990+.

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Description
Vehicle: 1992 Chevrolet C2500 Pickup 5.7 V8 GAS

The caliper assembly slides on its mounting surfaces, Figs. through . Upon brake application, hydraulic pressure against the piston forces the inboard pad against the in...

CLICK HERE TO GET FULL ACCESS TO 1992 Chevrolet C2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet C2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Chevrolet C2500 Pickup cars and light trucks from 1990+.

Power Brake Units -> Bendix Brake Boosters -> Troubleshooting -> Accumulator Leak-Down, System Does Not Hold Charge -> Grabby Brakes Or Booster Chatters/Pedal Vibrates -> Slow Brake Pedal Return
Vehicle: 1992 Chevrolet C2500 Pickup 5.0 V8 GAS

Slow Brake Pedal Return

  • Excessive seal friction in booster.
  • Faulty spool action.
  • Restriction in return line from booster to pump reservoir.
  • Damaged input rod end.

Grabby Brakes Or Booster Chatters/Pedal Vibrates

  • Faulty spool action caused by contamination in ...

CLICK HERE TO GET FULL ACCESS TO 1992 Chevrolet C2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet C2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Chevrolet C2500 Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Bendix Master Cylinder -> Cast Iron Type -> Composite Type -> Delco-Moraine Master Cylinder -> Disassemble -> Inspection -> Tracker Master Cylinder -> Wheel Cylinder
Vehicle: 1992 Chevrolet C2500 Pickup 6.2 V8 DIESEL

Delco-Moraine Master Cylinder

Composite Type

When performing the following procedures, refer to Fig. for all models except Lumina APV, Silhouette & Trans Sport, noting that the composite reservoir may vary in design. Refer to Fig. for Lumina APV, Silhouette & Trans Sport models.

Disassemble
  • Remove master cylinder from vehicle.
  • Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
  • Inspect cover and diaphragm. Replace if cut, cracked or deformed.
  • Remove fluid level switch and proportioning valve assembly, if equipped.
  • Depress primary piston and remove lock ring.
  • P...

CLICK HERE TO GET FULL ACCESS TO 1992 Chevrolet C2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet C2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Chevrolet C2500 Pickup cars and light trucks from 1990+.

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Installation -> Removal
Vehicle: 1992 Chevrolet C2500 Pickup 6.5 V8 DIESEL

Removal

  • Siphon enough brake fluid out of the master cylinder to bring fluid level to 1/3 full to avoid fluid overflow when the caliper piston is pushed back into its bore.
  • Raise and support vehicle, remove front wheels.
  • Using a C-clamp, Fig. , push piston back into its bore.
  • Remove two mounting bolts and lift caliper away from disc.

Inspection

Should it become necessary to remove the caliper for installation of new parts, clean all parts in denatured alcohol, wipe dry using lint-free cloths. Using compressed air, blow out drilled passages and holes. Check dust boots for punctures or t...

CLICK HERE TO GET FULL ACCESS TO 1992 Chevrolet C2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet C2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Chevrolet C2500 Pickup cars and light trucks from 1990+.

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Description
Vehicle: 1992 Chevrolet C2500 Pickup 6.5 V8 DIESEL

The caliper assembly slides on its mounting surfaces, Figs. through . Upon brake application, hydraulic pressure against the piston forces the inboard pad against the in...

CLICK HERE TO GET FULL ACCESS TO 1992 Chevrolet C2500 Pickup BRAKE SERVICE PROCEDURES

Shop online for auto body parts, engines, wheels, lights...

More parts
Help me findSearch
Auto Repair Quick Search
Help me find
Search DIY repair manuals by VIN...
Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

Find out what info we have for your vehicle

Get the Complete Technical Service Bulletins!
Get the Complete Technical Service Bulletins!Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your 1992 Chevrolet C2500 Pickup vehicle.
Access the Complete guide!
Need To Fix Your Car or Truck?
Save Money With Free Car Insurance Quote
FREE car insurance quote
Enter Zip Code:
Auto Repair Quick Search
Help me find