1992 Chevrolet Caprice Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1992 Chevrolet Caprice

  • 1992 Chevrolet Caprice 5.0 V8 GAS, CID:305, Fuel Injection, Aspiration:305, Engine VIN:, Desg:E
  • 1992 Chevrolet Caprice 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:7
  • 1992 Chevrolet Caprice 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
  • 1992 Chevrolet Caprice Classic 5.0 V8 GAS, CID:305, Fuel Injection, Aspiration:305, Engine VIN:, Desg:E
  • 1992 Chevrolet Caprice Classic 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:7
  • 1992 Chevrolet Caprice Classic LTZ 5.0 V8 GAS, CID:305, Fuel Injection, Aspiration:305, Engine VIN:, Desg:E
  • 1992 Chevrolet Caprice Classic LTZ 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:7

BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet Caprice AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Chevrolet Caprice cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake (Type 1) -> Rotor, Replace
Vehicle: 1992 Chevrolet Caprice 5.0 V8 GAS

  • Remove caliper assembly from steering knuckle as described in "Caliper Removal" under "Caliper Service."
  • On models with anti-lock brakes, proceed as follows:
    • Remove wheel speed sensor retaining bolt from rear side of steering knuckle.
    • Remove wheel speed sensor from steering knuckle and position aside.
  • On all models, remove wheel bearing lubricant cap from center of rotor.
  • Remove cotter pin, nut and washer from steering knuckle assemb...

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BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet Caprice AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Chevrolet Caprice cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake (Type 1) -> Troubleshooting -> BRAKE ROUGHNESS
Vehicle: 1992 Chevrolet Caprice Classic 5.0 V8 GAS

BRAKE ROUGHNESS

The most common cause of brake chatter on disc brakes is a variation in thickness of the disc. If roughness or vibration is encountered during highway operation or if pedal pulsation is experienced at low speeds, the disc may have excessive thickness variation. To check for this condition, measure the disc at 12 points with a micrometer at a radius approximately one inch from edge of disc. If thic...

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BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet Caprice AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Chevrolet Caprice cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> BRAKE DISTRIBUTION VALVE & SWITCH -> BRAKE WARNING LAMP SWITCHES -> COMBINATION VALVE -> COMPONENT DESCRIPTION -> Diagonally Split System -> Failure Warning Switch -> Fluid Level Sensor -> Front & Rear Split System -> Metering Valve -> Proportioning Or Pressure Control Valve -> SYSTEM OPERATION -> Testing Warning Lamp Operation
Vehicle: 1992 Chevrolet Caprice 5.7 V8 GAS

SYSTEM OPERATION
Front & Rear Split System

When the brake pedal is depressed, both the primary (front brake) and the secondary (rear brake) master cylinder pistons are moved simultaneously to exert hydraulic fluid pressure on their respective systems, Fig. .

If the rear (secondary) brake system fails, initial brake pedal movement will cause the unrestricted secondary piston to bottom in the master cylinder bore. Primary piston movement will displace hydraulic fluid in the primary section of the master cylinder to actuate the front brake system.

If the front (primary) brake system fails,...

CLICK HERE TO GET FULL ACCESS TO 1992 Chevrolet Caprice BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet Caprice AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Chevrolet Caprice cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake (Type 1) -> Brake Pad Service -> INSTALLATION -> REMOVAL
Vehicle: 1992 Chevrolet Caprice Classic LTZ 5.7 V8 GAS

REMOVAL
  • Remove caliper assembly from steering knuckle as described in "Caliper Removal" under "Caliper Service."
  • Remove inboard shoe. Dislodge outboard shoe and position caliper on the front suspension so the brake hose will not support the weight of the caliper.
  • Remove shoe support spring from piston.
  • Remove two sleeves from inboard ears of the caliper.
  • Remove four rubber bushings from the grooves in each of the caliper ears.
INSTALLATION
  • Lubricate new sleeves, rubber bushings, bushing grooves and mounting bolt ends with Delco Silicone Lube or its equivalent.
  • Install new bushings and sle...

CLICK HERE TO GET FULL ACCESS TO 1992 Chevrolet Caprice BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet Caprice AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Chevrolet Caprice cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> CORVETTE -> Disassemble -> EXCEPT CORVETTE -> MASTER CYLINDER OVERHAUL -> WHEEL CYLINDER OVERHAUL
Vehicle: 1992 Chevrolet Caprice Classic LTZ 5.7 V8 GAS

MASTER CYLINDER OVERHAUL
EXCEPT CORVETTE
Disassemble

Refer to Figs. and when performing the following procedures.

  • Remove master cylinder from vehicle as follows:
    • Disconnect and plug hydraulic lines.
    • Remove two master cylinder attaching nuts, then the master cylinder.
  • Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
  • Inspect cover and diaphragm. Replace if cut, cracked or deformed.
  • Remove fluid level switch, if equipped.
  • On models with compact master cylinder, remove proportioner valve assembly, Fig. .
  • Depress primary piston and remove lock ring.
  • Plug primary fl...

CLICK HERE TO GET FULL ACCESS TO 1992 Chevrolet Caprice BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet Caprice AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Chevrolet Caprice cars and light trucks from 1990+.

Drum Brakes -> Types 1 & 2 -> Tightening Specifications
Vehicle: 1992 Chevrolet Caprice Classic 5.0 V8 GAS

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