1992 Chevrolet P30 VAN A/C & Heater Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1992 Chevrolet P30 VAN

  • 1992 Chevrolet P30 VAN 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
  • 1992 Chevrolet P30 VAN 6.2 V8 DIESEL, CID:379, Fuel Injection, Aspiration:379, Engine VIN:, Desg:J
  • 1992 Chevrolet P30 VAN 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1992 Chevrolet P30 VAN 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N

A/C & HEATER SERVICE PROCEDURES FOR 1992 Chevrolet P30 VAN AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1992 Chevrolet P30 VAN cars and light trucks from 1990+

Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 1992 Chevrolet P30 VAN 6.2 V8 DIESEL

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A/C & HEATER SERVICE PROCEDURES FOR 1992 Chevrolet P30 VAN AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1992 Chevrolet P30 VAN cars and light trucks from 1990+

Manual Air Conditioning & Heater System Diagnosis & Testing -> Light Duty Trucks & Vans -> A/C SYSTEM DIAGNOSIS & TESTING -> 1992 LUMINA APV, SILHOUETTE & TRANS SPORT -> 1993 LUMINA APV, SILHOUETTE & TRANS SPORT -> 3.1L Engine Less Rear A/C -> 3800 Engine & 3.1L Engine w/Rear A/C -> ASTRO/SAFARI, C, G, K & P SERIES; S & T SERIES w/2.8L & 4.3L ENGINES -> S SERIES w/2.5L ENGINE -> TRACKER
Vehicle: 1992 Chevrolet P30 VAN 5.7 V8 GAS

ASTRO/SAFARI, C, G, K & P SERIES; S & T SERIES w/2.8L & 4.3L ENGINES

Refer to Fig. , for A/C system performance diagnosis.

S SERIES w/2.5L ENGINE

Refer to Fig. , for A/C system performance diagnosis.

TRACKER

Refer to Fig. , for A/C system performance diagnosis.

1992 LUMINA APV, SILHOUETTE & TRANS SPORT

3.1L Engine Less Rear A/C

Refe...

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A/C & HEATER SERVICE PROCEDURES FOR 1992 Chevrolet P30 VAN AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1992 Chevrolet P30 VAN cars and light trucks from 1990+

Computer Relearn Procedures -> General Motors Corp. -> 1997-98 -> 1998-2000 -> 1998-99 -> 1999-2001 -> 1999-2002 -> 2.2L & 2.4L Engines -> 2000-02 -> 2000-04 -> 2001-02 -> 2001-04 -> 3.1L, 3.4L, 3800/3.8L, 4.0L & 4.6L Engines -> 3.5L Engine -> 5.7L Engine -> Achieva, Alero, Grand Am & Skylark -> Achieva, Cavalier, Skylark & Sunfire -> Alero & Grand Am -> Alero & Malibu -> Aurora -> Aurora, Bonneville, DeVille, LeSabre & Seville -> Aurora, Bonneville, Grand Prix, LeSabre & Park Avenue -> Auto Learn Passlock Procedure -> Body Control Module (BCM) -> Bonneville -> Bonneville, Eighty Eight, LeSabre, LSS & Park Avenue -> C & K Series w/Diesel Engine -> C & K Trucks w/Diesel Engine -> Camaro & Firebird -> Catera -> Cavalier & Sunfire -> Century -> Century, Grand Prix, Impala, Intrigue, Lumina, Monte Carlo & Regal -> Century, Impala, Intrigue, Monte Carlo & Regal -> Corvette -> Crankshaft Position System Variation Learn -> Cutlass & Malibu -> Dash Integration Module (DIM) -> DeVille -> DeVille, Eldorado & Seville -> EEPROM -> Eldorado -> Engine Control Module (ECM) -> Engine Performance -> Except Park Avenue -> Grand Am -> Grand Prix & Regal -> Impala & Monte Carlo -> Instrument Panel Integration Module (IPM) -> Intrigue -> LeSabre -> Less Tech 2 Or Techline Terminal -> Light Truck & Vans -> Park Avenue -> Passenger Cars -> Passkey Module -> Passlock Learn Procedure -> PCM -> Powertrain Control Module (PCM) -> Powertrain Control Module (PCM) & Vehicle Control Module (VCM) -> Rear Integration Module -> Riviera -> Seville -> T50/T60/T20+ -> TDC Offset Adjustment -> Theft Deterrent System Programming -> VCM -> With Tech 2 -> With Techline Terminal & Scan Tool
Vehicle: 1992 Chevrolet P30 VAN 6.2 V8 DIESEL

Passenger Cars

Body Control Module (BCM)
Alero & Grand Am

This procedure must be performed if the BCM, Passlock sensor or PCM is replaced. If BCM is not properly programmed, it will not control all the features properly.

  • Ensure battery is fully charged and ignition switch is in the ON position.
  • Connect a suitably programmed Tech II, or equivalent, scan tool to Data Link Connector (DLC).
  • Access scan tool "Special Functions" menu and follow scan tool instructions to program BCM.
  • If BCM fails to accept the pr...

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A/C & HEATER SERVICE PROCEDURES FOR 1992 Chevrolet P30 VAN AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1992 Chevrolet P30 VAN cars and light trucks from 1990+

Compressor Service -> Harrison HR100T/HR110T & R-4 Radial Compressors -> COMPRESSOR CLUTCH SERVICE -> CLUTCH COIL & PULLEY RIM, REPLACE -> CLUTCH PLATE & HUB, REPLACE -> CLUTCH ROTOR & BEARING, REPLACE -> Installation -> POLY GROOVE TYPE -> Removal -> V GROOVE TYPE -> V-GROOVE TYPE
Vehicle: 1992 Chevrolet P30 VAN 4.3 V6 GAS

CLUTCH PLATE & HUB, REPLACE

Removal
  • With compressor secured to a suitable holding fixture and clamped in a vise, remove shaft nut using tools J-33027-A and J-9399, or equivalent, Fig. .
  • Using tool No. J-33013-B, or equivalent, remove clutch plate and hub assembly and shaft key, Fig. .
Installation
  • Install shaft key into hub key groove, allowing key to project 3/16 inch from keyway, Fig. . The key is slightly curved to provide an interference fit in shaft.
  • With shaft key and keyway aligned, assemble c...

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A/C & HEATER SERVICE PROCEDURES FOR 1992 Chevrolet P30 VAN AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1992 Chevrolet P30 VAN cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> CONTROL ASSEMBLY, REPLACE -> ASTRO, BRAVADA & SAFARI -> C & K SERIES -> G SERIES -> LUMINA APV, SILHOUETTE & TRANS SPORT -> S/T-10/15
Vehicle: 1992 Chevrolet P30 VAN 4.3 V6 GAS

ASTRO, BRAVADA & SAFARI

  • Disconnect battery ground cable.
  • Remove instrument trim panel and cables.
  • Disconnect all control cables and electrical and vacuum connectors from control assembly as equipped, noting position for installation.
  • Remove control assembly.
  • Reverse procedure to install.

C & K SERIES

  • Disconnect battery ground cable, then remove instrument panel trim panel.
  • Remove control assembly retaining screws, then draw unit out of instrument panel.
  • Disconnect electrical connectors from rear of contro...

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A/C & HEATER SERVICE PROCEDURES FOR 1992 Chevrolet P30 VAN AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1992 Chevrolet P30 VAN cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> EXPANSION TUBE (ORIFICE), REPLACE -> FRONT UNIT
Vehicle: 1992 Chevrolet P30 VAN 4.3 V6 GAS

FRONT UNIT

  • Recover refrigerant from A/C system.
  • Loosen nut at liquid line to evaporator inlet pipe connection. Carefully remove tube, using needle nose pliers or other suitable tool. If expansion tube is seized in its receptacle, remove impacted residue as completely as possible. Using a suitable heat gun, or equivalent (hair dryer), apply heat to area 1/4 inches from inlet pi...

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