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1992 Dodge D250 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1992 Dodge D250 Pickup car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge D250 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1992 Dodge D250 Pickup AUTOMOBILES
Compressor Service -> Model 6C17 COMPRESSOR -> SHAFT SEAL, REPLACE
Vehicle: 1992 Dodge D250 Pickup 5.9 V8 GAS
- Discharge refrigerant system and remove compressor and compressor clutch assembly as outlined under "Compressor Clutch, Replace."
- Remove felt contaminant absorber and retainer.
- Clean and dry seal end of compressor using mineral spirits based solvent to avoid system contamination.
- Remove shaft seal retainer. Do not reuse old r...
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BRAKE SERVICE PROCEDURES FOR 1992 Dodge D250 Pickup AUTOMOBILES
Disc Brakes -> B 150/250/350, Ramcharger w/2WD, 1992 Ramcharger w/4WD, 1992-93 D 150/250/350 w/Gasoline Engine & 1992 W 150 -> Caliper Service -> Assemble -> Disassemble -> Installation -> Overhaul -> Removal
Vehicle: 1992 Dodge D250 Pickup 3.9 V6 GAS
Removal
- Raise and support vehicle, then remove front wheels.
- Disconnect and cap flexible brake line, then remove caliper retaining clips and anti-rattle springs, Fig. .
- Remove caliper from disc by slowly sliding caliper assembly out and away from disc.
- Remove inboard and outboard brake pads from caliper as outlined under "Brake Pad Service."
Overhaul
Disassemble
- With caliper and pads removed as outlined previously, place the caliper onto the upper control arm and slowly depress brake pedal, in turn hydraulically pushing piston out of bore.
- Support pedal below first inch of pedal travel to...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Dodge D250 Pickup AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1989-93 D & W Series w/5.9L Diesel Engine
Vehicle: 1992 Dodge D250 Pickup 5.9 L6 DIESEL
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Dodge D250 Pickup AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> U-Joint with Injected Rings -> U-Joint with Snap Rings
Vehicle: 1992 Dodge D250 Pickup 5.9 L6 DIESEL
This procedure describes a propeller shaft equipped with a cardan joint in the tube yoke. For propeller shafts equipped with a companion/slip yoke, repeat the steps to remove the remaining cardan joint.
U-Joint with Snap Rings
Disassemble
- Tap outside of bearing cap with a drift to loosen snap ring.
- Remove snap rings from both sides of yoke.
- Position yoke with grease fitting if equipped, pointing up.
- Position a socket with a inside diameter large enough to receive bearing cap, beneath yoke on a press.
- Place another socket with an outside diameter smaller than bearing cap on ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Dodge D250 Pickup AUTOMOBILES
Starter, Replace
Vehicle: 1992 Dodge D250 Pickup 3.9 V6 GAS
- Disconnect battery ground cable.
- Remove wiring connector from starter.
- Remove starter mounting bolts, then starter from vehicle.
- Reverse procedure...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Dodge D250 Pickup AUTOMOBILES
Chrysler LLC Trucks -> Wait-To-Start Lamp ->
Vehicle: 1992 Dodge D250 Pickup 5.9 L6 DIESEL
The wait-to-start lamp is used on diesel engine models. The lamp is lit by the PCM after the ignition is turned On. It gives the driver an indication to wait until the intake manifold air heater grid has had sufficient time to warm the intake air for a good qua...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Dodge D250 Pickup AUTOMOBILES
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1992 Dodge D250 Pickup 5.2 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at intake manifold.
- Remove hose from intake manifold.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Drain cooling system into a suitable container.
- Reposition heater hose outlet clamp at heater core.
- Disconnect heater outlet hose from he...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Dodge D250 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1992 Dodge D250 Pickup 5.2 V8 GAS
Removal
- Attach a suitable wrench to the pulley mounting bolt of the automatic tensioner.
- Rotate tensioner assembly clockwise until tension has been relieved.
- Remove belt from vehicle.
Installation
- Position drive belt over all pu...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Dodge D250 Pickup AUTOMOBILES
Component location diagrams for most 1992 Dodge D250 Pickup cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Splices Diagram for 1992 Dodge D250 Pickup 5.9 L6 DIESELComponents on diagram: |
 Transmission Components & Connectors Diagram for 1992 Dodge D250 Pickup 3.9 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1992 Dodge D250 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Dodge D250 Pickup cars and light trucks sold in the U.S.
 1992 Dodge D250 Pickup 5.9 L6 DIESEL Wiring DiagramComponents on diagram: |
 1992 Dodge D250 Pickup 3.9 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Dodge D250 Pickup AUTOMOBILES
OEM TSB listings for most 1992 Dodge D250 Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE 9602) - REVISED Vehicle: 1992 Dodge D250 Pickup 3.9 V6 GAS Auto Systems: |
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Document: WINDSHIELD WIPER BLADE / ELEMENT MAINTENANCE Vehicle: 1992 Dodge D250 Pickup 3.9 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Dodge D250 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Dodge D250 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Dodge D250 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Dodge D250 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Dodge D250 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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