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1992 Dodge D250 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1992 Dodge D250 Pickup AUTOMOBILES
Air Bag System Precautions -> DaimlerChrysler -> Disarming -> 1990-97 -> 1994-96 Cherokee -> 1998-2004 -> Except 1994-96 Cherokee -> Light Trucks & Vans -> Passenger Cars
Vehicle: 1992 Dodge D250 Pickup 5.9 V8 GAS
Passenger Cars
1990-97
It may be required to access and record all Diagnostic Trouble Codes (DTCs) prior to disarming the air bag system.
- Place ignition switch in Lock position.
- Disconnect and isolate battery ground cable.
- Wait at least two minutes after disconnecting battery ground cable before doing any further work on vehicle. The air bag system is designed to retain enough voltage to deploy air bags for a short time even after battery has been disconnected.
1998-2004
It may be required to access and rec...
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BRAKE SERVICE PROCEDURES FOR 1992 Dodge D250 Pickup AUTOMOBILES
Hydraulic Brake Systems -> Description -> Brake Warning Switch -> Chrysler -> Combination Valve -> Diagonally Split Systems -> Front & Rear Split Systems -> Hold-Off Valve -> Hydraulic Control Valves -> Jeep -> Master Cylinder -> Proportioning Valve
Vehicle: 1992 Dodge D250 Pickup 5.2 V8 GAS
Master Cylinder
Front & Rear Split Systems
When the brake pedal is depressed, both the primary (front brake) and the secondary (rear brake) master cylinder pistons are moved simultaneously to exert hydraulic fluid pressure on their respective independent hydraulic systems. The fluid displacement of the two master cylinders is proportioned to fulfill the requirements of each of the two independent hydraulic brake systems.
If a failure of the rear (secondary) brake system should occur, initial brake pedal movement causes the unrestricted secondary piston to bottom in the master cylinder ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Dodge D250 Pickup AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> D & W Series, Ramcharger, Ram Truck 1500-3500 & Trail Duster 1980-92 All & 1993 3.9L & 5.2L Gasoline Engines
Vehicle: 1992 Dodge D250 Pickup 5.2 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Dodge D250 Pickup AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 1992 Dodge D250 Pickup 3.9 V6 GAS
- With vehicle in neutral, position vehicle on hoist.
- Mark propeller shaft pinion flange and propeller shaft flange with installation reference marks.
- If equipped with manual transmission, mark manual transmission flange and propeller shaft flange for installation reference.
- If equipped with a center bearing, mark an outline of center bearing on center bearing bracket for installation reference. Then support propeller shaft and remove mounting bolts.
- On all models, remove pinion flange bolts from propeller shaft.
- Slide p...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Dodge D250 Pickup AUTOMOBILES
Alternator, Replace
Vehicle: 1992 Dodge D250 Pickup 5.9 V8 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt.
- Remove B+ terminal nut, field terminal nuts, ground and harness hold down nuts, then wire connectors.
- Remove top mounting nut and bottom bolt, then separate alternator from mounting plate.
- Remove altern...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Dodge D250 Pickup AUTOMOBILES
Chrysler LLC Trucks -> Electronic Throttle Control Indicator ->
Vehicle: 1992 Dodge D250 Pickup 5.9 V8 GAS
When the ignition is turned On, the lamp will light for approximately 6-12 seconds as a bulb inspection. If the lamp is illuminated with the engine running, the vehicle is usually drivable but the electronic throttle system must be diagnosed and servic...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Dodge D250 Pickup AUTOMOBILES
Radiator, Replace
Vehicle: 1992 Dodge D250 Pickup 3.9 V6 GAS
- Disconnect battery ground cable, then drain cooling system into a suitable container.
- Disconnect throttle cable, then remove hose clamps and hoses.
- Remove overflow tank hose from filler neck nipple.
- On models equipped with automatic transmission,disconnect oil cooler hoses f...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Dodge D250 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1992 Dodge D250 Pickup 5.2 V8 GAS
Removal
- Attach a suitable wrench to the pulley mounting bolt of the automatic tensioner.
- Rotate tensioner assembly clockwise until tension has been relieved.
- Remove belt from vehicle.
Installation
- Position drive belt over all pu...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Dodge D250 Pickup AUTOMOBILES
Component location diagrams for most 1992 Dodge D250 Pickup cars and light trucks sold in the U.S. from 1990+.
Frame Splices Diagram for 1992 Dodge D250 Pickup 5.9 V8 GAS Components on diagram: |
Instrument Panel Components & Connectors Diagram for 1992 Dodge D250 Pickup 5.9 L6 DIESEL Components on diagram: |
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WIRING DIAGRAMS FOR 1992 Dodge D250 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Dodge D250 Pickup cars and light trucks sold in the U.S.
1992 Dodge D250 Pickup 5.2 V8 GAS Wiring Diagram Components on diagram: |
1992 Dodge D250 Pickup 5.2 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Dodge D250 Pickup AUTOMOBILES
OEM TSB listings for most 1992 Dodge D250 Pickup cars and light trucks sold in the U.S. from 1985+.
Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE 9602) - REVISED Vehicle: 1992 Dodge D250 Pickup 3.9 V6 GAS Auto Systems: |
Document: WINDSHIELD WIPER BLADE / ELEMENT MAINTENANCE Vehicle: 1992 Dodge D250 Pickup 3.9 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Dodge D250 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Dodge D250 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Dodge D250 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Dodge D250 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Dodge D250 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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