1992 Ford F53 Stripped Chassis A/C & Heater Service (ONLINE REPAIR MANUALS)

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A/C & HEATER SERVICE PROCEDURES FOR 1992 Ford F53 Stripped Chassis AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1992 Ford F53 Stripped Chassis cars and light trucks from 1990+

Cooling Fans -> DIAGNOSIS & TESTING -> 1992 PROBE w/2.2L ENGINE -> 1993 PROBE -> Analog Volt/Ohm Meter (VOM) -> CAPRI -> Condition Charts -> CONSTANT CONTROL RELAY MODULE (CCRM) INTEGRATED RELAY CONTROL MODULE (IRCM) PINPOINT TESTS -> CONTINENTAL, COUGAR, MUSTANG, SABLE, TAURUS, TEMPO, THUNDERBIRD, TOPAZ & 1992 PROBE w/3.0L ENGINE -> Diagnosis -> ESCORT & TRACER -> FESTIVA -> Inspection -> MARK VIII -> READING CODES -> STAR Tester -> Symptom Charts -> Test Step Diagnosis -> VILLAGER
Vehicle: 1992 Ford F53 Stripped Chassis 7.5 V8 GAS

Consult the latest edition of MOTOR's "Auto Engine Tune-Up & Electronics Manual" for additional EEC-IV diagnostic procedures and testing.

Perform visual inspection before performing diagnosis and testing procedures.

  • Check coolant level and condition.
  • Check condition of radiator, thermostat and hoses.
  • Check for fan blade interference.
  • Check for proper mounting of fan motor.
  • Check for proper fan blade attachment to motor.
  • Check for blown fuses.
  • Check wiring harnesses for damaged wires and poor or corroded connectors.
  • Ensure battery ...

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A/C & HEATER SERVICE PROCEDURES FOR 1992 Ford F53 Stripped Chassis AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1992 Ford F53 Stripped Chassis cars and light trucks from 1990+

Compressor Service -> REAR HEAD GASKET, INLET REED & VALVE PLATE, REPLACE -> FS-6 & 6P148 -> Installation -> Removal
Vehicle: 1992 Ford F53 Stripped Chassis 7.5 V8 GAS

FS-6 & 6P148

Removal
  • Remove clutch assembly.
  • Drain oil from compressor through manifold.
  • Install Support and Clamp Assembly tool No. T81P-19623-D (FS-6) or T81P-19623-LH (6P148), or equivalents, on compressor to retain cylinder assembly and front head in position, Fig. . Clamp tool in suitable vise.
  • Hold rear head and remove six through bolts from cylinder head assembly.
  • Separate rear head assembly from cylinder assembly then remove O-ring from head.
  • Remove dowel pins, Fig. .
  • Remove i...

CLICK HERE TO GET FULL ACCESS TO 1992 Ford F53 Stripped Chassis A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 1992 Ford F53 Stripped Chassis AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1992 Ford F53 Stripped Chassis cars and light trucks from 1990+

Manual Air Conditioning & Heater System Diagnosis & Testing -> Except Capri, Escort, Festiva, Probe, Tracer & Villager -> A/C COMPONENT DIAGNOSIS & TESTING -> 1992 COUGAR & THUNDERBIRD -> 1992 CROWN VICTORIA & GRAND MARQUIS -> 1992 SABLE & TAURUS -> 1993 COUGAR & THUNDERBIRD -> 1993 CROWN VICTORIA & GRAND MARQUIS -> 1993 SABLE & TAURUS -> 2.3L Engine -> 3.8L Supercharged Engine -> 5.0L Engine -> BRONCO, E-SERIES & F-SERIES -> COMPRESSOR CLUTCH -> Except 3.8L Supercharged Engine -> MUSTANG
Vehicle: 1992 Ford F53 Stripped Chassis 7.5 V8 GAS

COMPRESSOR CLUTCH

Refer to Fig. , for compressor clutch cycle timing chart.

Operation of the A/C compressor clutch is dependent on signals from the engine computer (ECM). The system is designed to interrupt A/C compressor operation when certain conditions exist. The compressor clutch can be shut off for several seconds at engine start-up, at high engine speeds, during acceleration, when the engine coolant temperature exceeds a predetermined temperature and during low engine idle conditions. If compressor operation can be restored with a jumper w...

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A/C & HEATER SERVICE PROCEDURES FOR 1992 Ford F53 Stripped Chassis AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1992 Ford F53 Stripped Chassis cars and light trucks from 1990+

Air Bag System Precautions -> Ford Motor Co. -> Disarming -> 1990-91 -> 1990-92 -> 1991-92 -> 1992-93 -> 1992-94 -> 1992-96 -> 1993 -> 1993-94 -> 1993-95 -> 1994 -> 1994-95 -> 1994-97 -> 1995-2000 -> 1995-2004 -> 1995-96 -> 1995-97 -> 1995-98 -> 1996-97 -> 1996-99 -> 1997-2000 -> 1997-2001 -> 1997-2004 -> 1997-99 -> 1998 -> 1998-2000 -> 1998-2002 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 1999-2004 -> 2000 -> 2000-01 -> 2000-04 -> 2001-02 -> 2001-03 -> 2001-04 -> 2002-03 -> 2002-04 -> 2004 -> Aerostar & Bronco -> Aspire -> Aviator -> Blackwood, Expedition & Navigator -> Built After February 2002 -> Built Before March 2002 -> Capri -> Continental -> Contour & Mystique -> Cougar -> Crown Victoria, Grand Marquis & Marauder -> Econoline -> Escape -> Escort, Tracer & ZX2 -> Excursion -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F Series -> Focus -> Freestar & Monterey -> Light Trucks & Vans -> LS -> Mark VII -> Mark VIII -> Mustang -> Passenger Cars -> Probe -> Ranger -> Sable & Taurus -> Tempo & Topaz -> Thunderbird -> Town Car -> Villager -> Windstar
Vehicle: 1992 Ford F53 Stripped Chassis 7.5 V8 GAS

Passenger Cars

Prior to disconnecting battery, record preset radio frequencies.

After the battery has been disconnected and connected again, abnormal drive conditions may be present while the powertrain control module relearns its adaptive strategy. The vehicle may need to be driven 10 miles or more to relearn the strategy.

Aspire
  • Disconnect battery ground cable and isolate.
  • Wait one minute for back-up power supply to deplete stored energy.
  • Remove four driver's side air bag module mounting bolts.
  • Disconnect driver's side air bag module...

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A/C & HEATER SERVICE PROCEDURES FOR 1992 Ford F53 Stripped Chassis AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1992 Ford F53 Stripped Chassis cars and light trucks from 1990+

Computer Relearn Procedures -> Ford Motor Co. -> 1999-2002 -> 2003-04 -> Automatic Data Transfer -> Except 1999-2002 -> Manual Data Entry -> Powertrain Control Module (PCM)
Vehicle: 1992 Ford F53 Stripped Chassis 7.5 V8 GAS

Powertrain Control Module (PCM)

Except 1999-2002

Disconnect negative battery cable for a minimum of five minutes. After clearing memory, it is required to drive vehicle a minimum of 10 miles to allow PCM time to relearn operating strategy.

1999-2002
Automatic Data Transfer
  • Prior to removing old PCM, connect a suitably programmed scan tool to Data Link Connector (DLC).
  • Follow scan tool manufacturers' instructions to download data from old PCM.
  • Install new PCM and connect scan tool to DLC.
  • Follow scan tool manufactur...

CLICK HERE TO GET FULL ACCESS TO 1992 Ford F53 Stripped Chassis A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 1992 Ford F53 Stripped Chassis AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1992 Ford F53 Stripped Chassis cars and light trucks from 1990+

Compressor Service -> SHAFT SEAL, REPLACE -> CAPRI COMPRESSOR -> FESTIVA COMPRESSOR -> FX-15 -> Installation -> PROBE COMPRESSOR -> Removal
Vehicle: 1992 Ford F53 Stripped Chassis 7.5 V8 GAS

CAPRI COMPRESSOR

Except for manifold hose O-rings and front shaft seal this compressor is not serviceable and must be replaced as an assembly.

  • Remove pressure plate, pulley and field coil.
  • Remove felt seal, then snap ring.
  • Remove key from shaft using Shaft Key Remover Tool T81P-19623-NH, or equivalent, Fig. .
  • Remove thrust plate using Compressor Shaft Seal Seat Remover Tool T87P-19623-BR, or equivalent. Insert tool into seal bore and against seal thrust plate, push holder ring downward and pull up on T-handle.
  • Remove shaft thrust sea...

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