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1992 GEO Storm CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GEO REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1992 GEO Storm AUTOMOBILES
Computer Relearn Procedures -> General Motors Corp. -> 1997-98 -> 1998-2000 -> 1998-99 -> 1999-2001 -> 1999-2002 -> 2.2L & 2.4L Engines -> 2000-02 -> 2000-04 -> 2001-02 -> 2001-04 -> 3.1L, 3.4L, 3800/3.8L, 4.0L & 4.6L Engines -> 3.5L Engine -> 5.7L Engine -> Achieva, Alero, Grand Am & Skylark -> Achieva, Cavalier, Skylark & Sunfire -> Alero & Grand Am -> Alero & Malibu -> Aurora -> Aurora, Bonneville, DeVille, LeSabre & Seville -> Aurora, Bonneville, Grand Prix, LeSabre & Park Avenue -> Auto Learn Passlock Procedure -> Body Control Module (BCM) -> Bonneville -> Bonneville, Eighty Eight, LeSabre, LSS & Park Avenue -> C & K Series w/Diesel Engine -> C & K Trucks w/Diesel Engine -> Camaro & Firebird -> Catera -> Cavalier & Sunfire -> Century -> Century, Grand Prix, Impala, Intrigue, Lumina, Monte Carlo & Regal -> Century, Impala, Intrigue, Monte Carlo & Regal -> Corvette -> Crankshaft Position System Variation Learn -> Cutlass & Malibu -> Dash Integration Module (DIM) -> DeVille -> DeVille, Eldorado & Seville -> EEPROM -> Eldorado -> Engine Control Module (ECM) -> Engine Performance -> Except Park Avenue -> Grand Am -> Grand Prix & Regal -> Impala & Monte Carlo -> Instrument Panel Integration Module (IPM) -> Intrigue -> LeSabre -> Less Tech 2 Or Techline Terminal -> Light Truck & Vans -> Park Avenue -> Passenger Cars -> Passkey Module -> Passlock Learn Procedure -> PCM -> Powertrain Control Module (PCM) -> Powertrain Control Module (PCM) & Vehicle Control Module (VCM) -> Rear Integration Module -> Riviera -> Seville -> T50/T60/T20+ -> TDC Offset Adjustment -> Theft Deterrent System Programming -> VCM -> With Tech 2 -> With Techline Terminal & Scan Tool
Vehicle: 1992 GEO Storm 1.6 L4 GAS
Passenger Cars
Body Control Module (BCM)
Alero & Grand Am
This procedure must be performed if the BCM, Passlock sensor or PCM is replaced. If BCM is not properly programmed, it will not control all the features properly.
- Ensure battery is fully charged and ignition switch is in the ON position.
- Connect a suitably programmed Tech II, or equivalent, scan tool to Data Link Connector (DLC).
- Access scan tool "Special Functions" menu and follow scan tool instructions to program BCM.
- If BCM fails to accept the pr...
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BRAKE SERVICE PROCEDURES FOR 1992 GEO Storm AUTOMOBILES
Disc Brakes -> Aisin-Seiki Single Piston Front Disc Brake (Type 1) -> Brake System Bleed
Vehicle: 1992 GEO Storm 2+2 1.6 L4 GAS
Pressure bleeding is recommended for all hydraulic disc brake systems.
The disc brake hydraulic system can be bled manually or with pressure bleeding equipment. The brake pedal will require more pumping and frequent checking of fluid level in master cylinder during bleeding operation.
Never use...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 GEO Storm AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1980-06 Gasoline Engine Models Except Catera, LeMans (1988-93) Metro, Nova (1985-88), Saturn & Sprint -> Normal Service -> Severe Service
Vehicle: 1992 GEO Storm 1.6 L4 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 GEO Storm AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1992 GEO Storm 2+2 1.6 L4 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Drain transaxle fluid.
- Remove hub nut cap, then cotter pin, hub nut and washer.
- Remove tie rod end from steering knuckle.
- Remove brake caliper from steering knuckle.
- Disconnect control arm from steering knuckle.
- Remove brake rotor.
- Remove drive axle from hub assembly using a plastic hammer. If shaft is difficult to remove, use crankshaft gear puller (Tool No. J 25287) or equivalent.
- R...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 GEO Storm AUTOMOBILES
Alternator, Replace
Vehicle: 1992 GEO Storm GSI 1.8 L4 GAS
- Disconnect battery ground cable at battery.
- Disconnect heated oxygen sensor (HO2S).
- Remove heat shield from exhaust manifold.
- Release tension on drive belt by rotating tensioner.
- Remove drive belt.
- Remove two nuts and wiring harness retainer from power steering pump.
- Remove three bolts, electrical connector and power steering pump.
- Remove electrical connector from alternator.
- Remove nut from B+ terminal and remove wire.
- Raise and sup...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 GEO Storm AUTOMOBILES
General Motors Corp./Saturn Cars -> Traction Control System (TCS) Warning Lamp ->
Vehicle: 1992 GEO Storm 1.6 L4 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned on as a bulb check. If the warni...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 GEO Storm AUTOMOBILES
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1992 GEO Storm 1.6 L4 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater hose inlet clamp at thermostat using hose clamp pliers.
- Remove heater inlet hose from thermostat.
- Reposition heater core inlet hose clamp at heater core using hose clamp pliers.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Drain cooling system into a suitable container.
- Reposition heater hose outlet clamp at engine outlet pipe using hose clamp pliers.
- Disconnect heater outlet hose from engine outlet pipe.
- Reposition heater core outlet...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 GEO Storm AUTOMOBILES
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1992 GEO Storm 2+2 1.6 L4 GAS
Removal
- Rotate serpentine belt tensioner pulley clockwise to release tension from belt using a 3/8 drive socket wrench.
- Remove serpentine belt from pulleys.
Installation
- ...
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COMPONENT LOCATION DIAGRAMS FOR 1992 GEO Storm AUTOMOBILES
Component location diagrams for most 1992 GEO Storm cars and light trucks sold in the U.S. from 1990+.
Engine Components Diagram for 1992 GEO Storm GSI 1.8 L4 GAS Components on diagram: |
Rear Of Engine Compartment Diagram for 1992 GEO Storm GSI 1.8 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1992 GEO Storm AUTOMOBILES
OEM drawn wiring diagrams for most 1992 GEO Storm cars and light trucks sold in the U.S.
1992 GEO Storm 2+2 1.6 L4 GAS Wiring Diagram Components on diagram: |
1992 GEO Storm 1.6 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 GEO Storm AUTOMOBILES
OEM TSB listings for most 1992 GEO Storm cars and light trucks sold in the U.S. from 1985+.
Document: INFORMATION ON USE OF DIAGNOSTIC WORKSHEET - REVISED Vehicle: 1992 GEO Storm 1.6 L4 GAS Auto Systems: |
Document: DIAGNOSIS OF CRACKED OR BROKEN TRANSMISSION CASE - REVISED Vehicle: 1992 GEO Storm 1.6 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 GEO Storm AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 GEO Storm cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 GEO Storm cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 GEO Storm cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 GEO Storm cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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