GEO REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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GEO CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GEO REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GEO car and truck repair procedures including GEO engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GEO automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for GEO mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your GEO vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR GEO AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GEO cars and light trucks from 1990+

Component Replacement & Adjustment -> LeMans, Metro, Prizm & Storm -> COMPRESSOR, REPLACE -> LEMANS -> METRO -> PRIZM -> STORM
Vehicle: 1992 GEO Storm 2+2 1.6 L4 GAS

LEMANS

  • Disconnect battery ground cable, then recover refrigerant from A/C system.
  • Raise and support vehicle, then remove heat shield retaining nuts from rear of compressor assembly.
  • Remove A/C compressor heat shield brace bolt, then heat shield and brace from vehicle.
  • Disconnect electrical connector from compressor assembly.
  • Disconnect compressor pressure line block fitting. Cap all open fittings.
  • Loosen front and rear bracket bolts, then remove drive belt from compressor.
  • Remove compressor mounting bolts from compressor assemb...

CLICK HERE TO GET FULL ACCESS TO GEO A/C & HEATER SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR GEO AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GEO cars and light trucks from 1990+.

Disc Brakes -> Aisin-Seiki Single Piston Front Disc Brake (Type 1) -> Tightening Specifications
Vehicle: 1992 GEO Storm 1.6 L4 GAS

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FUEL FILTER REPLACEMENT PROCEDURES FOR GEO AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported GEO cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Passenger Cars -> Fuel Pressure Relief -> Metro
Vehicle: 1993 GEO Metro LSI 1.0 L3 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicl...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GEO AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported GEO cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 1990 GEO Storm GSI 1.6 L4 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Drain transaxle fluid.
  • Remove wheel assembly.
  • Unstake hub nut, then remove nut.
  • Remove tie rod end from steering knuckle.
  • Disconnect lower control arm from steering knuckle.
  • Remove drive axle from hub assembly, using a plastic hammer.
  • Remove drive axle assembly from transaxle, using slide hammer (Tool No....

CLICK HERE TO GET FULL ACCESS TO GEO DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GEO AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported GEO cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1995 GEO Metro LSI 1.0 L3 GAS

  • Disconnect battery ground cable.
  • Disconnect solenoid lead and battery cable from starter terminals.
  • Remo...

CLICK HERE TO GET FULL ACCESS TO GEO STARTER & ALTERNATOR REPLACEMENT PROCEDURES

MAINTENANCE LAMP RESET PROCEDURES FOR GEO AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported GEO cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Cars -> Check Engine Or Service Now Soon Engine Indicator Lamps (Gasoline Engines w/Electronic Engine Controls Or EFI) -> Prizm
Vehicle: 1995 GEO Prizm LSI 1.6 L4 GAS

The Check Engine lamp should light when the ignition is in the on position with engine not operating. When engine is started, the Check Engine lamp should go off. If lamp remains on, a code has been stored by the Electronic Control Unit (ECU) memory. After diagnosis and repair, turn ignition Off, then clear codes stored in the ECU memory by removing the Stop Fuse. The Stop fuse is located in a fuse panel, in the passenger compartment, on driver's side, behind kick panel. The fuse must be removed for 10 seconds or longer, depending on ambient temperature. The lower the ambient temperat...

CLICK HERE TO GET FULL ACCESS TO GEO MAINTENANCE LAMP RESET PROCEDURES

RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GEO AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported GEO cars and light trucks from 1990+

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1995 GEO Metro LSI 1.0 L3 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater hose inlet clamp at intake manifold using hose clamp pliers.
  • Remove heater inlet hose from intake manifold.
  • Reposition heater core inlet hose clamp at heater core using hose clamp pliers.
  • Remove hose from vehicle.
  • Reverse procedure to instal...

CLICK HERE TO GET FULL ACCESS TO GEO RADIATOR & HOSE REPLACEMENT PROCEDURES

SERPENTINE BELT SERVICE PROCEDURES FOR GEO AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported GEO cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1993 GEO Metro XFI 1.0 L3 GAS

  • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

CLICK HERE TO GET FULL ACCESS TO GEO SERPENTINE BELT SERVICE PROCEDURES

COMPONENT LOCATION DIAGRAMS FOR GEO AUTOMOBILES

Component location diagrams for most GEO cars and light trucks sold in the U.S. from 1990+.

RH Kick Panel Diagram for 1996 GEO Prizm LSI 1.6 L4 GASRH Kick Panel Diagram for 1996 GEO Prizm LSI 1.6 L4 GAS

Components on diagram:
  • Blower Motor
  • EBCM
  • Electric Brake Control Module
  • Junction Block 2
  • Connector C-205
  • Automatic Transaxle Components Diagram for 1992 GEO Metro  1.0 L3 GASAutomatic Transaxle Components Diagram for 1992 GEO Metro 1.0 L3 GAS

    Components on diagram:
  • Ground G-100
  • Vehicle Speed Sensor
  • Ground G-103
  • CLICK HERE TO GET FULL ACCESS TO GEO PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR GEO AUTOMOBILES

    OEM drawn wiring diagrams for most GEO cars and light trucks sold in the U.S.

    1993 GEO Metro XFI 1.0 L3 GAS Wiring Diagram1993 GEO Metro XFI 1.0 L3 GAS Wiring Diagram

    Components on diagram:
  • Fuel Gage
  • Oil Pressure Switch
  • Engine Coolant Temperature Sensor
  • Oil Pressure Indicator
  • Fuel Gage Sending Unit
  • 1993 GEO Metro XFI 1.0 L3 GAS Wiring Diagram1993 GEO Metro XFI 1.0 L3 GAS Wiring Diagram

    Components on diagram:
  • Rear Wiper Motor
  • Rear Wiper Washer Switch
  • Rear Washer Switch
  • Rear Washer Pump
  • Rear Wiper Switch
  • CLICK HERE TO GET FULL ACCESS TO GEO WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR GEO AUTOMOBILES

    OEM TSB listings for most GEO cars and light trucks sold in the U.S. from 1985+.

    Document: INFORMATION ON PROPER TIRE PRESSURE - REVISED
    Vehicle: 1990 GEO Tracker 1.6 L4 GAS

    Auto Systems:
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: BATTERY CHARGING TIPS - REVISED
    Vehicle: 1994 GEO Tracker 1.6 L4 GAS

    Auto Systems:
  • Starting, Charging, Battery
  • CLICK HERE TO GET FULL ACCESS TO GEO TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR GEO AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GEO cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GEO cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GEO cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GEO cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO GEO SPECIFICATIONS DATA!

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