GEO REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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GEO CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GEO REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GEO car and truck repair procedures including GEO engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GEO automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for GEO mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your GEO vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR GEO AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GEO cars and light trucks from 1990+

Drive Belt Data -> Domestic Passenger Cars -> 1992-95
Vehicle: 1994 GEO Prizm 1.6 L4 GAS

[[table data]]

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BRAKE SERVICE PROCEDURES FOR GEO AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GEO cars and light trucks from 1990+.

Hydraulic Brake Systems -> Diagnosis & Testing
Vehicle: 1995 GEO Metro 1.3 L4 GAS

Refer to...

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FUEL FILTER REPLACEMENT PROCEDURES FOR GEO AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported GEO cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Passenger Cars -> Fuel Pressure Relief -> 1988-92 Nova, Prizm & Vibe
Vehicle: 1991 GEO Prizm 1.6 L4 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disco...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GEO AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported GEO cars and light trucks from 1990+.

CV AXLE SHAFT, Replace -> Drive axle -> Intermediate shaft
Vehicle: 1995 GEO Metro LSI 1.0 L3 GAS

Drive axle

  • Raise and support vehicle.
  • On models with ABS, remove ABS wheel speed sensor.
  • On all models, remove wheel and tire assembly.
  • Unstake, then remove driveshaft nut and washer.
  • Remove ball joint pinch bolt, then pry ball joint from knuckle.
  • On models except sedan, pry inboard driveshaft joints from transaxle using a pry bar or large screwdriver.
  • On sedan models, remove drive axle as follows:
    • Pry lefthand side inboard driveshaft joint from transaxle using a large screwdriver.
    • Using a suitable soft mallet, tap at base of right inner joint to remove from intermediate driveshaf...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GEO AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported GEO cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1991 GEO Tracker 1.6 L4 GAS

  • Disconnect battery ground cable at battery.
  • Remove nut and cable from B+ terminal on starter.
  • Remove electrical connector from solenoid.
  • Remove nut, upper mounting bolt and battery ground cable from starter.
  • Remove lower mounting bolt.
  • Remove sta...

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MAINTENANCE LAMP RESET PROCEDURES FOR GEO AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported GEO cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Cars -> Traction Control System (TCS) Warning Lamp ->
Vehicle: 1991 GEO Metro XFI 1.0 L3 GAS

This lamp should light for a approximately 6-8 seconds when the ignition is turned on as a bulb check. If the warni...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GEO AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported GEO cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1997 GEO Metro LSI 1.3 L4 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator using hose clamp pliers.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump housing using hose clamp pliers.
  • Remove radiator outlet hose from water pump housing and from vehicle.
  • Reverse procedu...

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SERPENTINE BELT SERVICE PROCEDURES FOR GEO AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported GEO cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1992 GEO Metro XFI 1.0 L3 GAS

  • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

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COMPONENT LOCATION DIAGRAMS FOR GEO AUTOMOBILES

Component location diagrams for most GEO cars and light trucks sold in the U.S. from 1990+.

Diagnostic Energy Reserve Module Location  Diagram for 1990 GEO Storm 2+2 1.6 L4 GASDiagnostic Energy Reserve Module Location Diagram for 1990 GEO Storm 2+2 1.6 L4 GAS

Components on diagram:
  • Diagnostic Energy Reserve Module
  •  Diagram for 1990 GEO Metro XFI 1.0 L3 GAS Diagram for 1990 GEO Metro XFI 1.0 L3 GAS

    Components on diagram:
  • Radio
  • CLICK HERE TO GET FULL ACCESS TO GEO PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR GEO AUTOMOBILES

    OEM drawn wiring diagrams for most GEO cars and light trucks sold in the U.S.

    1989 GEO Prizm  1.6 L4 GAS Wiring Diagram1989 GEO Prizm 1.6 L4 GAS Wiring Diagram

    Components on diagram:
  • Blower Switch
  • Blower Motor
  • Heater Control Illumination Lamp
  • Blower Resistor
  • Heater Relay
  • 1994 GEO Prizm  1.6 L4 GAS Wiring Diagram1994 GEO Prizm 1.6 L4 GAS Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • Clutch Pedal Position
  • Park Neutral Position Switch
  • CLICK HERE TO GET FULL ACCESS TO GEO WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR GEO AUTOMOBILES

    OEM TSB listings for most GEO cars and light trucks sold in the U.S. from 1985+.

    Document: CONTAMINATED R-134A A/C SYSTEMS - AIR CONDITIONING SYSTEM FLUSHING PROCEDURES AND GUIDELINES - REVISED
    Vehicle: 1995 GEO Tracker 1.6 L4 GAS

    Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • Document: WARRANTY - NEW ADD TIME FOR LABOR OPERATION L2300 - CONVERTER, OXIDATION CATALYTIC - REPLACE
    Vehicle: 1997 GEO Metro LSI 1.3 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO GEO TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR GEO AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GEO cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GEO cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GEO cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GEO cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO GEO SPECIFICATIONS DATA!

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