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GEO CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GEO REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GEO car and truck
repair procedures including GEO engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GEO
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR GEO AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GEO cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Adjustments -> A/C -> C & K Series -> Control Cables -> G Series -> Less A/C -> Mode/Temperature/Recirculation Actuators -> S/T Series
Vehicle: 1997 GEO Tracker 1.6 L4 GAS
Control Cables
G Series
Less A/C
- Attach inner cable and sheath to dash panel control.
- Move temperature cable to Cold then attach loop on inner cable to temperature door on heater case.
- Attach cable sheath to heater case, then move temperature lever to full Heat. This will require force to slide inner cable clip to its proper position.
- Move temperature adjusting lever quickly from Cold to Hot. Door should be heard seating at stops.
A/C
The temperature door cable is self-adjusting. Quickly move temperature lever from...
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BRAKE SERVICE PROCEDURES FOR GEO AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GEO cars and light trucks from 1990+.
DISC BRAKES, GENERAL MOTORS -> General Information -> GENERAL PRECAUTIONS
Vehicle: 1990 GEO Prizm LSI 1.6 L4 GAS
- Grease or any other foreign material must be kept off the brake linings, caliper, surfaces of the disc and external surfaces of the hub, during service procedures. Handling the brake disc and caliper should be done in a way to avoid deformation of the disc and nicking or scratching brake linings.
- If inspection reveals rubber piston seals are worn or damaged, they should be replaced immediately.
- During removal and installation of a wheel assembly, exercise care so as not to interfer...
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FUEL FILTER REPLACEMENT PROCEDURES FOR GEO AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported GEO cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> Except Aveo, Chevette 1.8L Diesel, Corvette, GTO, LaCrosse, Malibu (2004-06) & Malibu Maxx, Vibe, XLR, 2004-05 Corvette & 1998-2002 Metro & Prizm
Vehicle: 1990 GEO Metro XFI 1.0 L3 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the v...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GEO AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported GEO cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1994 GEO Prizm LSI 1.8 L4 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Drain transaxle fluid.
- Remove hub nut cap, then cotter pin, hub nut and washer.
- Remove tie rod end from steering knuckle.
- Remove brake caliper from steering knuckle.
- Disconnect control arm from steering knuckle.
- Remove brake rotor.
- Remove drive axle from hub assembly using a plastic hammer. If shaft is difficult to remove, use crankshaft gear puller (Tool No. J 25287) or equivalent.
- R...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GEO AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported GEO cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1995 GEO Metro LSI 1.0 L3 GAS
- Disconnect battery ground cable at battery.
- Remove protective cover, then nut from B+ terminal on alternator.
- Remove electrical connector from alternator.
- Remove drive belt adjuster bolt.
- Remove drive belt.
- Remove alternator mounting bolts.
- Rem...
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MAINTENANCE LAMP RESET PROCEDURES FOR GEO AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported GEO cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Low Coolant Lamp ->
Vehicle: 1992 GEO Tracker 1.6 L4 GAS
This lamp should light when engine coolant level in the radiator drops below a predetermined le...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GEO AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported GEO cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1992 GEO Prizm GSI 1.6 L4 GAS
- Disconnect battery ground cable, then drain cooling system.
- Remove coolant recovery reservoir cap and hoses.
- Remove upper radiator hose at radiator, Fig. .
- Remove lower radiator hose at thermostat housing.
- Unclip oxygen sensor electrical connector from fan shroud.
- Raise and properly support vehicle.
- Remove engine splash shield.
- Remove lower radiator hose...
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SERPENTINE BELT SERVICE PROCEDURES FOR GEO AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported GEO cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1994 GEO Metro XFI 1.0 L3 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR GEO AUTOMOBILES
Component location diagrams for most GEO cars and light trucks sold in the U.S. from 1990+.
 LH Cowl Components Diagram for 1994 GEO Metro 1.0 L3 GASComponents on diagram: |
 Diagram for 1995 GEO Metro LSI 1.0 L3 GASComponents on diagram: |
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WIRING DIAGRAMS FOR GEO AUTOMOBILES
OEM drawn wiring diagrams for most GEO cars and light trucks sold in the U.S.
 1994 GEO Metro XFI 1.0 L3 GAS Wiring DiagramComponents on diagram: |
 1991 GEO Storm GSI 1.6 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR GEO AUTOMOBILES
OEM TSB listings for most GEO cars and light trucks sold in the U.S. from 1985+.
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Document: SERVICE INFORMATION ON CONSOLIDATING THE USE OF LIQUID GASKET ENGINE SEALANTS Vehicle: 1992 GEO Storm 2+2 1.6 L4 GAS Auto Systems: |
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Document: NEW TECHNICAL ASSISTANCE INFORMATION FORM - REVISED Vehicle: 1996 GEO Prizm LSI 1.8 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR GEO AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GEO cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GEO cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GEO cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GEO cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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