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GEO Metro CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GEO REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GEO Metro car and truck
repair procedures including GEO engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your GEO Metro automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR GEO Metro AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GEO Metro cars and light trucks from 1990+
Cooling Fans -> Passenger Cars Except Saturn -> PRECAUTIONS -> AIR BAG SYSTEM DISARMING & ARMING
Vehicle: 1993 GEO Metro XFI 1.0 L3 GAS
AIR BAG SYSTEM DISARMING & ARMING
Refe...
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BRAKE SERVICE PROCEDURES FOR GEO Metro AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GEO Metro cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> MASTER CYLINDER
Vehicle: 1992 GEO Metro LSI 1.0 L3 GAS
MASTER CYLINDER
- Disconnect wire connector from brake warning pressure switch.
- Disconnect brake line...
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FUEL FILTER REPLACEMENT PROCEDURES FOR GEO Metro AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported GEO Metro cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1985-95 Metro & Sprint -> Normal Service -> Severe Service
Vehicle: 1994 GEO Metro 1.0 L3 GAS
Normal Service
Replace every 3...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GEO Metro AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported GEO Metro cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Drive axle -> Intermediate shaft
Vehicle: 1992 GEO Metro XFI 1.0 L3 GAS
Drive axle
- Raise and support vehicle.
- On models with ABS, remove ABS wheel speed sensor.
- On all models, remove wheel and tire assembly.
- Unstake, then remove driveshaft nut and washer.
- Remove ball joint pinch bolt, then pry ball joint from knuckle.
- On models except sedan, pry inboard driveshaft joints from transaxle using a pry bar or large screwdriver.
- On sedan models, remove drive axle as follows:
- Pry lefthand side inboard driveshaft joint from transaxle using a large screwdriver.
- Using a suitable soft mallet, tap at base of right inner joint to remove from intermediate driveshaf...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GEO Metro AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported GEO Metro cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1994 GEO Metro XFI 1.0 L3 GAS
- Disconnect battery ground cable.
- Disconnect solenoid lead and battery cable from starter terminals.
- Remo...
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MAINTENANCE LAMP RESET PROCEDURES FOR GEO Metro AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported GEO Metro cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Cars -> Check Fuel Cap Lamp ->
Vehicle: 1997 GEO Metro LSI 1.3 L4 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the on position as a bulb check. If...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GEO Metro AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported GEO Metro cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1994 GEO Metro 1.0 L3 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater hose inlet clamp at intake manifold using hose clamp pliers.
- Remove heater inlet hose from intake manifold.
- Reposition heater core inlet hose clamp at heater core using hose clamp pliers.
- Remove hose from vehicle.
- Reverse procedure to instal...
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SERPENTINE BELT SERVICE PROCEDURES FOR GEO Metro AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported GEO Metro cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1995 GEO Metro 1.0 L3 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR GEO Metro AUTOMOBILES
Component location diagrams for most GEO Metro cars and light trucks sold in the U.S. from 1990+.
 Engine Components Diagram for 1994 GEO Metro 1.0 L3 GASComponents on diagram: |
 Ground Locations Diagram for 1990 GEO Metro LSI 1.0 L3 GASComponents on diagram: |
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WIRING DIAGRAMS FOR GEO Metro AUTOMOBILES
OEM drawn wiring diagrams for most GEO Metro cars and light trucks sold in the U.S.
 1993 GEO Metro XFI 1.0 L3 GAS Wiring DiagramComponents on diagram: |
 1994 GEO Metro XFI 1.0 L3 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR GEO Metro AUTOMOBILES
OEM TSB listings for most GEO Metro cars and light trucks sold in the U.S. from 1985+.
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Document: DISTORTION IN OUTER SURFACE OF VEHICLE GLASS - REVISED Vehicle: 1996 GEO Metro 1.0 L3 GAS Auto Systems: |
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Document: PRODUCT CAMPAIGN BULLETIN NUMBERING SYSTEM Vehicle: 1989 GEO Metro 1.0 L3 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR GEO Metro AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GEO Metro cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GEO Metro cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GEO Metro cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GEO Metro cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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