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GEO Metro CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GEO REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GEO Metro car and truck
repair procedures including GEO engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your GEO Metro automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR GEO Metro AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GEO Metro cars and light trucks from 1990+
Component Replacement & Adjustment -> LeMans, Metro, Prizm & Storm -> WATER PUMP, REPLACE -> DOHC Engine -> LEMANS -> METRO -> PRIZM -> SOHC Engine -> STORM
Vehicle: 1992 GEO Metro LSI 1.0 L3 GAS
LEMANS
- Disconnect battery ground cable.
- Disconnect lower radiator hose and allow coolant to drain.
- Remove timing belt, refer to MOTOR's Auto Repair Manual for detailed replacement procedure.
- Remove timing belt lower rear cover, then water pump retaining bolts.
- Remove water pump.
- Reverse procedure to install. Prior to installation, coat water pump seal and sealing surface with silicone grease.
STORM
SOHC Engine
- Disconnect battery ground cable, then drain cooling system.
- Remove power steering drive belt, t...
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BRAKE SERVICE PROCEDURES FOR GEO Metro AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GEO Metro cars and light trucks from 1990+.
DISC BRAKES, GENERAL MOTORS -> General Information -> TESTING PROPORTIONING VALVE
Vehicle: 1990 GEO Metro LSI 1.0 L3 GAS
When a premature rear wheel slide is obtained on a brake application, it usually is an indication that the fluid pressure to the rear wheels is above the 50% reduction ratio for the rear line pressure and that malfunction has occurred within the proportioning valve.
To test the valve, install gauge set shown in Fig. in brake line between master cylinder and proportioning valve, and at outpu...
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FUEL FILTER REPLACEMENT PROCEDURES FOR GEO Metro AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported GEO Metro cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Passenger Cars -> Fuel Pressure Relief -> Metro
Vehicle: 1993 GEO Metro XFI 1.0 L3 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicl...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GEO Metro AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported GEO Metro cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Drive axle -> Intermediate shaft
Vehicle: 1993 GEO Metro 1.0 L3 GAS
Drive axle
- Raise and support vehicle.
- On models with ABS, remove ABS wheel speed sensor.
- On all models, remove wheel and tire assembly.
- Unstake, then remove driveshaft nut and washer.
- Remove ball joint pinch bolt, then pry ball joint from knuckle.
- On models except sedan, pry inboard driveshaft joints from transaxle using a pry bar or large screwdriver.
- On sedan models, remove drive axle as follows:
- Pry lefthand side inboard driveshaft joint from transaxle using a large screwdriver.
- Using a suitable soft mallet, tap at base of right inner joint to remove from intermediate driveshaf...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GEO Metro AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported GEO Metro cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1995 GEO Metro LSI 1.3 L4 GAS
- Disconnect battery ground cable at battery.
- Remove protective cover, then nut from B+ terminal on alternator.
- Remove electrical connector from alternator.
- Remove drive belt adjuster bolt.
- Remove drive belt.
- Remove alternator mounting bolts.
- Rem...
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MAINTENANCE LAMP RESET PROCEDURES FOR GEO Metro AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported GEO Metro cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Cars -> Air Bag Warning Lamp ->
Vehicle: 1990 GEO Metro XFI 1.0 L3 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned on as a bulb check. If the air b...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GEO Metro AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported GEO Metro cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1994 GEO Metro 1.0 L3 GAS
- Disconnect battery ground cable.
- Drain cooling system.
- Remove upper, lower, and overflow hoses from radiator.
- Disconnect cooling fan electrical connector.
- On models with automatic trans...
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SERPENTINE BELT SERVICE PROCEDURES FOR GEO Metro AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported GEO Metro cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1995 GEO Metro LSI 1.0 L3 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR GEO Metro AUTOMOBILES
Component location diagrams for most GEO Metro cars and light trucks sold in the U.S. from 1990+.
 Engine Components Diagram for 1994 GEO Metro 1.0 L3 GASComponents on diagram: |
 Diagram for 1992 GEO Metro 1.0 L3 GASComponents on diagram: |
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WIRING DIAGRAMS FOR GEO Metro AUTOMOBILES
OEM drawn wiring diagrams for most GEO Metro cars and light trucks sold in the U.S.
 1995 GEO Metro LSI 1.0 L3 GAS Wiring DiagramComponents on diagram: |
 1993 GEO Metro 1.0 L3 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR GEO Metro AUTOMOBILES
OEM TSB listings for most GEO Metro cars and light trucks sold in the U.S. from 1985+.
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Document: INFORMATION REGARDING AUTOMATIC TRANSMISSION SHIFT LOCK CONTROL FUNCTION Vehicle: 1994 GEO Metro XFI 1.0 L3 GAS Auto Systems: |
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Document: DISCONNECT PROCEDURE - SIR SYSTEM Vehicle: 1991 GEO Metro LSI 1.0 L3 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR GEO Metro AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GEO Metro cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GEO Metro cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GEO Metro cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GEO Metro cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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