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1995 GEO Metro CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GEO REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1995 GEO Metro car and truck
repair procedures including GEO engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your GEO Metro automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1995 GEO Metro AUTOMOBILES
Cooling Fans -> Passenger Cars Except Saturn -> SYSTEM DIAGNOSIS & TESTING -> 2.2L/4-134, 2.3L/4-138 & 3.1L/V6-192 ENGINE -> 4.6L/V8-279 Engine -> 4.9L/V8-300 Engine -> A/C Condenser Fan -> ACHIEVA, GRAND AM & SKYLARK -> AURORA -> BERETTA & CORSICA -> BONNEVILLE -> Both Coolant Fans Do Not Run -> CAMARO & FIREBIRD -> CAPRICE, IMPALA SS & ROADMASTER -> CAVALIER & SUNFIRE -> CENTURY, CUTLASS CIERA & CUTLASS CRUISER -> Coolant Fan Does Not Run At All -> Coolant Fan Does Not Turn Off w/Engine Coolant Cool, A/C Mode Selector Off & Ignition Switch In Run -> Coolant Fan Does Not Turn Off With Engine Cool, A/C Mode Selector Off & Ignition Switch In RUN -> Coolant Fan Does Not Turn Off With Engine Coolant Cool & A/C Mode Selector Off & Ignition switch in RUN -> Coolant Fan Does Not Turn Off With Ignition Switch In Run -> Coolant Fan Does Not Turn On -> Coolant Fan Input Test -> Coolant Fans Do Not Operate In High Speed With A/C Head Pressure Above 210 psi -> CORVETTE -> CUTLASS SUPREME, GRAND PRIX & REGAL -> DEVILLE, ELDORADO & SEVILLE -> EIGHTY EIGHT & NINETY EIGHT -> Engine Cooling Fan -> FLEETWOOD (RWD) -> HIGH SPEED CONDITIONS -> High Speed Coolant Fan Input Test -> HIGH SPEED OPERATION -> Lefthand Coolant Fan Does Not Operate In High Speed -> Lefthand Coolant Fan Does Not Operate In High Speed w/A/C Head Pressure Above 210 psi -> Lefthand Coolant Fan Does Not Operate In Low Speed -> Lefthand Coolant Fan Runs Continuously In High Speed w/Ignition Switch At Run, Engine Coolant Cool & A/C Off -> Lefthand Coolant fan Runs Continuously In High Speed With Ignition Switch At RUN, Engine Coolant Cool & A/C Off -> Lefthand Coolant Fan Runs Continuously In Low Speed w/Ignition Switch At Run, Engine Coolant Cool & A/C Off -> Lefthand Coolant Fan Runs Continuously In Low Speed With Ignition Switch At RUN, Engine Coolant Cool & A/C Off -> LOW SPEED CONDITIONS -> Low Speed Coolant Fan Input Test -> LOW SPEED OPERATION -> LUMINA & MONTE CARLO -> METRO -> PARK AVENUE & LESABRE -> Primary Cooling Fan Does Not Run -> Primary Cooling Fan Runs Continuously w/Engine Coolant Cool & A/C Mode Selector Off -> PRIZM -> RIVIERA -> Secondary Cooling Fan Does Not Run -> Secondary Cooling Or Generator Fan Runs Continuously w/Engine Coolant Cool & A/C Mode Selector Off -> SUNBIRD -> System Check -> System Diagnosis
Vehicle: 1995 GEO Metro 1.0 L3 GAS
AURORA
System Diagnosis
Refer to Fig. , for system diagnosis.
ACHIEVA, GRAND AM & SKYLARK
System Check
- With ambient air temperature above 70°F, open all doors, start car and set A/C mode selector on MAX. Coolant fan should turn on.
- With engine coolant below operating temperature, move A/C mode selector to OFF. Coolant fan should turn off in a short period of time.
- Run engine at fast idle for several minutes. Coolant fan should come on before the coolant temperature indicator comes on or the coolant temperature d...
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BRAKE SERVICE PROCEDURES FOR 1995 GEO Metro AUTOMOBILES
Power Brake Units -> Adjustments -> AC-Delco Single Diaphragm Type -> AC-Delco Tandem Diaphragm Type -> Air Method -> Brake Pedal -> Gauge Method -> Pushrod -> Toyota/GM Single Diaphragm Type
Vehicle: 1995 GEO Metro LSI 1.3 L4 GAS
Brake Pedal
Toyota/GM Single Diaphragm Type
- With engine running and brake pedal in rest position, measure distance between face of pedal and floor mat.
- If distance is not 5.79-6.18 inches, adjust pedal height as follows:
- Remove left lower instrument panel trim section and air duct.
- Loosen stop lamp switch sufficiently to gain clearance for pedal adjustment.
- Loosen locknut and rotate pedal pushrod as needed to obtain specified pedal height, then tighten locknut.
- Adjust position of brake light switch so that plunger lightly contacts pedal stopper and brake lamps are off when pedal is release...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1995 GEO Metro AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> Except Aveo, Chevette 1.8L Diesel, Corvette, GTO, LaCrosse, Malibu (2004-06) & Malibu Maxx, Vibe, XLR, 2004-05 Corvette & 1998-2002 Metro & Prizm
Vehicle: 1995 GEO Metro LSI 1.0 L3 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the v...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1995 GEO Metro AUTOMOBILES
CV AXLE SHAFT, Replace -> Drive axle -> Intermediate shaft
Vehicle: 1995 GEO Metro LSI 1.0 L3 GAS
Drive axle
- Raise and support vehicle.
- On models with ABS, remove ABS wheel speed sensor.
- On all models, remove wheel and tire assembly.
- Unstake, then remove driveshaft nut and washer.
- Remove ball joint pinch bolt, then pry ball joint from knuckle.
- On models except sedan, pry inboard driveshaft joints from transaxle using a pry bar or large screwdriver.
- On sedan models, remove drive axle as follows:
- Pry lefthand side inboard driveshaft joint from transaxle using a large screwdriver.
- Using a suitable soft mallet, tap at base of right inner joint to remove from intermediate driveshaf...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1995 GEO Metro AUTOMOBILES
Alternator, Replace
Vehicle: 1995 GEO Metro LSI 1.3 L4 GAS
- Disconnect battery ground cable at battery.
- Remove protective cover, then nut from B+ terminal on alternator.
- Remove electrical connector from alternator.
- Remove drive belt adjuster bolt.
- Remove drive belt.
- Remove alternator mounting bolts.
- Rem...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1995 GEO Metro AUTOMOBILES
General Motors Corp./Saturn Cars -> Active Handling System Warning Lamp ->
Vehicle: 1995 GEO Metro 1.3 L4 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned on as a bulb check. The lamp will also come on as the system is...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1995 GEO Metro AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1995 GEO Metro LSI 1.0 L3 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator using hose clamp pliers.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump housing using hose clamp pliers.
- Remove radiator outlet hose from water pump housing and from vehicle.
- Reverse procedu...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1995 GEO Metro AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1995 GEO Metro 1.3 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 1995 GEO Metro AUTOMOBILES
Component location diagrams for most 1995 GEO Metro cars and light trucks sold in the U.S. from 1990+.
 Control Components Diagram for 1995 GEO Metro LSI 1.3 L4 GASComponents on diagram: |
 Fuel Filter Diagram for 1995 GEO Metro LSI 1.0 L3 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1995 GEO Metro AUTOMOBILES
OEM drawn wiring diagrams for most 1995 GEO Metro cars and light trucks sold in the U.S.
 1995 GEO Metro 1.0 L3 GAS Wiring DiagramComponents on diagram: |
 1995 GEO Metro LSI 1.0 L3 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1995 GEO Metro AUTOMOBILES
OEM TSB listings for most 1995 GEO Metro cars and light trucks sold in the U.S. from 1985+.
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Document: INFORMATION ON USE OF DIAGNOSTIC WORKSHEET - REVISED Vehicle: 1995 GEO Metro LSI 1.0 L3 GAS Auto Systems: |
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Document: DIAGNOSIS OF CRACKED OR BROKEN TRANSMISSION CASE - REVISED Vehicle: 1995 GEO Metro LSI 1.0 L3 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1995 GEO Metro AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1995 GEO Metro cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1995 GEO Metro cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1995 GEO Metro cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1995 GEO Metro cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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