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1992 GMC C3500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1992 GMC C3500 Pickup car and truck
repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your GMC C3500 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1992 GMC C3500 Pickup AUTOMOBILES
Vacuum & Wiring Diagrams -> Light Duty Trucks & Vans -> Heater
Vehicle: 1992 GMC C3500 Pickup Sierra 7.4 V8 GAS
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BRAKE SERVICE PROCEDURES FOR 1992 GMC C3500 Pickup AUTOMOBILES
Hydraulic Brake Systems -> Description -> Hydraulic Control Valves -> Master Cylinder
Vehicle: 1992 GMC C3500 Pickup Sierra 7.4 V8 GAS
Master Cylinder
Some vehicles use a conventional tandem master cylinder with two hydraulic pistons operating inline. The primary piston controls the front brake system and the secondary piston controls the rear brake system.
Other models use a master cylinder that operates the same as the conventional master cylinder, but also incorporates a quick take-up feature in the rear chamber to reduce excessive pedal travel which may result from increased fluid displacement required to move the low drag caliper piston out against the rotor.
The quick take-up uses a spring-loaded ball check valv...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 GMC C3500 Pickup AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1988-95 C/K, G & R/V Series w/Gasoline Engine -> Heavy Duty Emissions -> Light Duty Emissions -> Normal Service -> Severe Service
Vehicle: 1992 GMC C3500 Pickup Sierra XC 7.4 V8 GAS
Light Duty Emissions
Normal Service
Replace every 60,000 miles
Severe Service
Rep...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 GMC C3500 Pickup AUTOMOBILES
DRIVESHAFT, Replace -> One Piece Driveshaft -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1992 GMC C3500 Pickup Sierra 5.7 V8 GAS
One Piece Driveshaft
- Reference mark propeller shaft to pinion flange connection.
- Reference mark slip yoke to transmission for proper reassembly.
- When servicing driveshafts with pop on seal, do not remove seal from sleeve. Removal of seal causes damage to seal lip where it contacts sleeve yoke. If removal of seal is necessary, replace seal with a new unit.
- Remove bolts.
- Remove retainers.
- Remove yoke and cross assembly, wrapping bearing cups with tape in order to prevent loss of bearing rollers. When removing propeller shaft, do not attempt to remove shaft by pounding on yoke ears o...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 GMC C3500 Pickup AUTOMOBILES
Starter, Replace
Vehicle: 1992 GMC C3500 Pickup Sierra XC 6.2 V8 DIESEL
- Disconnect battery ground cable.
- Remove starter braces or heat shields, if equipped.
- Disconnect starter solenoid electrical connectors.
- Raise and support vehicle.
- Remove at...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 GMC C3500 Pickup AUTOMOBILES
General Motors Corp./Saturn Trucks -> Air Cleaner Restriction Indicator ->
Vehicle: 1992 GMC C3500 Pickup Sierra 7.4 V8 GAS
An air cleaner restriction indicator, Fig. , is located in the intake duct between the MAF sensor and the air cleaner assembly.
If the window shows green, no service is required at this time. However, if...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 GMC C3500 Pickup AUTOMOBILES
Radiator, Replace
Vehicle: 1992 GMC C3500 Pickup Sierra 5.7 V8 GAS
- Drain coolant from radiator into a suitable container.
- Remove upper fan shroud bolts and upper fan shroud.
- Remove upper insulators and brackets.
- Remove upper and lower radiator hoses.
- Disconnect and plug transmission fluid cooler lines.
- Disconnect and plug engine oil cooler lines.
- Remove lower fan shroud r...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 GMC C3500 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1992 GMC C3500 Pickup Sierra 6.5 V8 DIESEL
- Rotate tensioner arm counterclockwise using 3/8 inch breaker bar.
- Remove belt from pulleys.
- Route new belt over all pulleys except tensioner arm.
- Rotate tensioner arm co...
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COMPONENT LOCATION DIAGRAMS FOR 1992 GMC C3500 Pickup AUTOMOBILES
Component location diagrams for most 1992 GMC C3500 Pickup cars and light trucks sold in the U.S. from 1990+.
 Cruise Control Components Diagram for 1992 GMC C3500 Pickup Sierra 6.2 V8 DIESELComponents on diagram: |
 Auxiliary Cooling Fan Relay Diagram for 1992 GMC C3500 Pickup Sierra 6.2 V8 DIESELComponents on diagram: |
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WIRING DIAGRAMS FOR 1992 GMC C3500 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 1992 GMC C3500 Pickup cars and light trucks sold in the U.S.
 1992 GMC C3500 Pickup Sierra 7.4 V8 GAS Wiring DiagramComponents on diagram: |
 1992 GMC C3500 Pickup Sierra XC 6.5 V8 DIESEL Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 GMC C3500 Pickup AUTOMOBILES
OEM TSB listings for most 1992 GMC C3500 Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: Car and Truck Fix It Right the First Time Issues Vehicle: 1992 GMC C3500 Pickup Sierra 6.2 V8 DIESEL Auto Systems: |
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Document: GM TIRE WARRANTY PROGRAM CLAIMS GOODWILL GUIDELINES - REVISED Vehicle: 1992 GMC C3500 Pickup Sierra 6.2 V8 DIESEL Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 GMC C3500 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 GMC C3500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 GMC C3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 GMC C3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 GMC C3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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