Auto Parts Search
1992 GMC G35/G3500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1992 GMC G35/G3500 VAN car and truck
repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your GMC G35/G3500 VAN automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1992 GMC G35/G3500 VAN AUTOMOBILES
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> WATER PUMP, REPLACE -> 3.1L Engine -> 3.8L Engine -> ASTRO, BRAVADA, SAFARI & S/T 10-15 -> C & K SERIES -> Diesel Engine -> Except Diesel Engine -> G & P SERIES -> LUMINA APV, SILHOUETTE & TRANS SPORT -> TRACKER
Vehicle: 1992 GMC G35/G3500 VAN 6.2 V8 DIESEL
G & P SERIES
Except Diesel Engine
- Drain cooling system.
- Remove accessory drive belts as equipped, then cooling fan.
- Disconnect all hoses from water pump.
- Remove alternator upper and lower mounting braces, if necessary.
- Remove water pump retaining bolts, Figs. and , then water pump from engine.
- Reverse procedure to install. Torque water pump retaining bolts to 30 ft. lbs.
Diesel Engine
- Disconnect batteries, then drain cooling system.
- Remove fan, then fan shroud.
- Remove A/C hose bracket nut...
CLICK HERE TO GET FULL ACCESS TO 1992 GMC G35/G3500 VAN A/C & HEATER SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1992 GMC G35/G3500 VAN AUTOMOBILES
Power Brake Units -> Bendix Brake Boosters -> Description
Vehicle: 1992 GMC G35/G3500 VAN Vandura 6.2 V8 DIESEL
In order to properly service power brake systems, a thorough understanding of the power assist system is necessary. These systems provide a mechanical assist, acting to increase the force applied to the master cylinder piston by the driver while decreasing the effort necessary to obtain acceptable stopping performance.
Hydraulic assist units incorporate a basic open center spool valve, hydraulic cylinder and an accumulator assembly in a common housing. When the brake pedal is depressed, the hydraulic piston moves forward closing off fluid relief passages, the spool valve applies flui...
CLICK HERE TO GET FULL ACCESS TO 1992 GMC G35/G3500 VAN BRAKE SERVICE PROCEDURES
FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 GMC G35/G3500 VAN AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 1992 GMC G35/G3500 VAN 7.4 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
Engines Less Fuel Pressure ...
CLICK HERE TO GET FULL ACCESS TO 1992 GMC G35/G3500 VAN FUEL FILTER REPLACEMENT PROCEDURES
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 GMC G35/G3500 VAN AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1992 GMC G35/G3500 VAN 5.7 V8 GAS
Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.
Disassemble
- Support propeller shaft in a line horizontal with table of a press.
- Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
- On models equipped with external snap ring retainers, proceed as follows:
- Disassemble snap rings by ...
CLICK HERE TO GET FULL ACCESS TO 1992 GMC G35/G3500 VAN DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES
STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 GMC G35/G3500 VAN AUTOMOBILES
Starter, Replace
Vehicle: 1992 GMC G35/G3500 VAN Rally 6.2 V8 DIESEL
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter to engine brace and heat shields, if equipped.
- Remove starter motor mounting bolts and lower ...
CLICK HERE TO GET FULL ACCESS TO 1992 GMC G35/G3500 VAN STARTER & ALTERNATOR REPLACEMENT PROCEDURES
MAINTENANCE LAMP RESET PROCEDURES FOR 1992 GMC G35/G3500 VAN AUTOMOBILES
General Motors Corp./Saturn Trucks -> Diesel Engine Water In Fuel Or Drain Fuel Filter Warning Lamp ->
Vehicle: 1992 GMC G35/G3500 VAN Rally 6.2 V8 DIESEL
The "Water in Fuel" indicator will light when excessive water has entered the fuel system. A low pressure sensor activates the lamp as the fuel filter becomes plugged. The lamp will light during engine starting as a bulb check.
Once engine has started, the lamp should go Off. If the lamp is lit intermittently or remains lit, drain fuel filter. If the lamp still remains On after fuel filter has been drained, replace fuel filter. If lamp is lit during high speed opera...
CLICK HERE TO GET FULL ACCESS TO 1992 GMC G35/G3500 VAN MAINTENANCE LAMP RESET PROCEDURES
RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 GMC G35/G3500 VAN AUTOMOBILES
Radiator, Replace
Vehicle: 1992 GMC G35/G3500 VAN Rally 5.7 V8 GAS
- Drain coolant from radiator into a suitable container.
- Remove upper fan shroud bolts and upper fan shroud.
- Remove upper insulators and brackets.
- Remove upper and lower radiator hoses.
- Disconnect and plug transmission fluid cooler lines.
- Disconnect and plug engine oil cooler lines.
- Remove lower fan shroud r...
CLICK HERE TO GET FULL ACCESS TO 1992 GMC G35/G3500 VAN RADIATOR & HOSE REPLACEMENT PROCEDURES
SERPENTINE BELT SERVICE PROCEDURES FOR 1992 GMC G35/G3500 VAN AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1992 GMC G35/G3500 VAN Vandura 4.3 V6 GAS
- Rotate tensioner counterclockwise, using a 1/2 inch breaker bar with a socket placed on tensioner ...
CLICK HERE TO GET FULL ACCESS TO 1992 GMC G35/G3500 VAN SERPENTINE BELT SERVICE PROCEDURES
COMPONENT LOCATION DIAGRAMS FOR 1992 GMC G35/G3500 VAN AUTOMOBILES
Component location diagrams for most 1992 GMC G35/G3500 VAN cars and light trucks sold in the U.S. from 1990+.
 Rear Wheel Anti-Lock Brake Wiring & Components Diagram for 1992 GMC G35/G3500 VAN Vandura 4.3 V6 GASComponents on diagram: |
 Engine Components Diagram for 1992 GMC G35/G3500 VAN Rally 7.4 V8 GASComponents on diagram: |
CLICK HERE TO GET FULL ACCESS TO 1992 GMC G35/G3500 VAN PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR 1992 GMC G35/G3500 VAN AUTOMOBILES
OEM drawn wiring diagrams for most 1992 GMC G35/G3500 VAN cars and light trucks sold in the U.S.
 1992 GMC G35/G3500 VAN 5.7 V8 GAS Wiring DiagramComponents on diagram: |
 1992 GMC G35/G3500 VAN Rally 5.7 V8 GAS Wiring DiagramComponents on diagram: |
CLICK HERE TO GET FULL ACCESS TO 1992 GMC G35/G3500 VAN WIRING DIAGRAMS!
TECHNICAL SERVICE BULLETINS FOR 1992 GMC G35/G3500 VAN AUTOMOBILES
OEM TSB listings for most 1992 GMC G35/G3500 VAN cars and light trucks sold in the U.S. from 1985+.
|
Document: Car and Truck Fix It Right the First Time Issues Vehicle: 1992 GMC G35/G3500 VAN Rally 6.2 V8 DIESEL Auto Systems: |
|
Document: GM TIRE WARRANTY PROGRAM CLAIMS GOODWILL GUIDELINES - REVISED Vehicle: 1992 GMC G35/G3500 VAN Rally 6.2 V8 DIESEL Auto Systems: |
CLICK HERE TO GET FULL ACCESS TO 1992 GMC G35/G3500 VAN TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR 1992 GMC G35/G3500 VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO 1992 GMC G35/G3500 VAN SPECIFICATIONS DATA!
Shop online for auto body parts, engines, wheels, lights...
| More parts |
| Get the Complete Technical Service Bulletins! |
 Access diagrams and repair information such as wiring diagrams,
diagnosis and repair charts, manufacturer
service bulletins, and OEM Part
numbers of your 1992 GMC G35/G3500 VAN vehicle.
|
| Access the Complete guide! |
