1992 GMC S15 Jimmy Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1992 GMC S15 Jimmy

  • 1992 GMC S15 Jimmy 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
  • 1992 GMC S15 Jimmy 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:W

BRAKE SERVICE PROCEDURES FOR 1992 GMC S15 Jimmy AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 GMC S15 Jimmy cars and light trucks from 1990+.

Anti-lock Brakes -> Rear Wheel Anti-Lock Brake System -> Precautions -> General Service Precautions
Vehicle: 1992 GMC S15 Jimmy 4.3 V6 GAS

General Service Precautions

Avoid contact with brake fluid when servicing the anti-lock brake syste...

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BRAKE SERVICE PROCEDURES FOR 1992 GMC S15 Jimmy AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 GMC S15 Jimmy cars and light trucks from 1990+.

Anti-lock Brakes -> Rear Wheel Anti-Lock Brake System -> System Service -> 1992 -> 1993-95 -> Anti-Lock Pressure Valve (APV) -> Brake System Bleed -> C & K Series -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Electronic Control Unit (ECU) -> Isolation/Dump Valve Assembly -> Manual Bleeding -> Pressure Bleeding -> Vehicle Control Module (VCM) -> Vehicle Speed Sensor
Vehicle: 1992 GMC S15 Jimmy 4.3 V6 GAS

Brake System Bleed

1992

Before bleeding the brakes, the front and rear displacement cylinder pistons must be returned to the top most position. Using a TECH 1 or equivalent scan tool, enter manual control function and apply the front and rear motors. Ensure enable relay is on.

Use only DOT 3 brake fluid from a clean and sealed container. Do not use DOT 5 brake fluid.

Pressure Bleeding
  • Remove master cylinder cover, ensure reservoir is properly filled.
  • Connect bleeder adapter tool No. J 35589, or equivalent, to master cylinder reservoir.
  • Connect bleeder adapter to pressure bleeding equipm...

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BRAKE SERVICE PROCEDURES FOR 1992 GMC S15 Jimmy AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 GMC S15 Jimmy cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Hydraulic System Flush -> Manual Bleed -> Master Cylinder Bleed -> Parking Brake Bleed -> Pressure Bleed
Vehicle: 1992 GMC S15 Jimmy 4.3 V6 GAS

Manual Bleed

  • If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
  • Fill master cylinder reservoirs with suitable brake fluid. Be sure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
  • If master cylinder is suspected to have air in the bore, it must be bled first, as follows:
    • Disconnect forward brake pipe connection at master cylinder.
    • Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
    • Connect and tighten forward brake pipe at...

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BRAKE SERVICE PROCEDURES FOR 1992 GMC S15 Jimmy AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 GMC S15 Jimmy cars and light trucks from 1990+.

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Rotor Replacement -> 2WD Models -> 4WD Models
Vehicle: 1992 GMC S15 Jimmy 4.3 V6 GAS

2WD Models

  • Raise and support vehicle.
  • Remove tire and wheel assembly.
  • Remove caliper as outlined under "Caliper Service."
  • Remove grease cap from hub/rotor.
  • Remove cotter pin, nut and washer.
  • Remove hub/rotor from spindle, being careful not to damage spindle threads or outer bearing.
  • Reverse procedure to install, noting the following:
    • Apply high-temperature wheel bearing grease to inner and outer wheel bearings.
    • Torque nut to 12 ft. lbs. while turning wheel assembly forward by hand, back...

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BRAKE SERVICE PROCEDURES FOR 1992 GMC S15 Jimmy AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 GMC S15 Jimmy cars and light trucks from 1990+.

Power Brake Units -> Delco-Moraine Brake Boosters -> Power Brake Unit Service -> Assemble -> Disassemble -> Single Diaphragm Type -> Tandem (Dual) Diaphragm Type
Vehicle: 1992 GMC S15 Jimmy 4.3 V6 GAS

Single Diaphragm Type

Disassemble
  • Remove boot, silencer, vacuum check valve, grommet and front housing seal, Fig. .
  • Scribe a line across front and rear housing, then mount brake booster to brake mounting fixture tool No. J 23456 or equivalent, Fig. .
  • Turn fixture handle counterclockwise to unlock housings.
  • Remove return spring, power piston assembly and power piston bearing from rear housing, Fig. .
  • Remove reaction body retainer, piston rod, reaction retainer and filter.
  • Remove power piston and pushrod assembly as follows:
    • While holding the pushrod down against a hard surface, ...

CLICK HERE TO GET FULL ACCESS TO 1992 GMC S15 Jimmy BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 GMC S15 Jimmy AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 GMC S15 Jimmy cars and light trucks from 1990+.

Anti-lock Brakes -> ABS-VI Anti-Lock Brake System -> Troubleshooting
Vehicle: 1992 GMC S15 Jimmy 4.3 V6 GAS

Refer to ABS wiring diagrams and connector terminal identification, Figs. through , as aids when performing a visual inspection of anti-lock...

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