1992 Mercury Grand Marquis Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1992 Mercury Grand Marquis AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Mercury Grand Marquis cars and light trucks from 1990+.

Disc Brakes -> Front Disc Brakes -> BRAKE DISC SERVICE
Vehicle: 1992 Mercury Grand Marquis 4.6 V8 GAS

Disc brake service is extremely critical due to the close tolerances required in machining the brake disc to ensure proper brake operation.

Maintaining close control of the shape of the rubbing surfaces is necessary to prevent brake roughness. In addition, the surface finish must be non-directional and maintained at a micro-inch finish. This is necessary to avoid pulls and erratic performance and promote long lining life and equal lining wear of both the left and right brakes.

Do not attempt to refinish the rubbing surfaces unless precision equipment, ca...

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BRAKE SERVICE PROCEDURES FOR 1992 Mercury Grand Marquis AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Mercury Grand Marquis cars and light trucks from 1990+.

Anti-lock Brakes -> Continental, Crown Victoria, Grand Marquis, Sable, Taurus & Town Car -> Precautions -> HYDRAULIC BRAKE FLUID COLOR
Vehicle: 1992 Mercury Grand Marquis 4.6 V8 GAS

HYDRAULIC BRAKE FLUID COLOR

Hydraulic brake fluid must conform with the requirements of Federal Motor Vehicle Safety Standard 116. Under this standard, brake fluids are visually different from other automotive fluids such as transmission, power steering and engine.

Fluid color in a normal brake system may vary from its original color for many reasons. A brake master cylinder may show significantly different shades fluid color between the two brake master cylinder reservoirs. Color may also appear to vary between cast steel and die cast aluminum reservoirs. Some reasons for discolorati...

CLICK HERE TO GET FULL ACCESS TO 1992 Mercury Grand Marquis BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Mercury Grand Marquis AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Mercury Grand Marquis cars and light trucks from 1990+.

Disc Brakes -> Front Disc Brakes -> Precautions
Vehicle: 1992 Mercury Grand Marquis 4.6 V8 GAS

  • On models equipped with anti-lock brakes, prior to disconnecting any hydraulic lines or fittings, hydraulic system must be depressurized by pumping the brake pedal a minimum of 25 times with ignition switch in OFF position.
  • On all models, grease or any other foreign material must be kept off caliper, disc surfaces and external hub surfaces during service procedures. Handling brake disc and caliper should be done in a way to avoid deforming disc and nicking or scratching brake linings.
  • If inspection reveals rubber piston seals are worn or damaged, they should be replaced immediately.
  • Du...

CLICK HERE TO GET FULL ACCESS TO 1992 Mercury Grand Marquis BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Mercury Grand Marquis AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Mercury Grand Marquis cars and light trucks from 1990+.

Disc Brakes -> Rear Disc Brakes & Parking Brakes -> BRAKE DISC SERVICE
Vehicle: 1992 Mercury Grand Marquis 4.6 V8 GAS

Disc brake service is extremely critical due to the close tolerances required in machining the brake disc to ensure proper brake operation.

Maintaining close control of the shape of the rubbing surfaces is necessary to prevent brake roughness. In addition, the surface finish must be non-directional and maintained at a micro-inch finish. This is necessary to avoid pulls and erratic performance and promote long lining life and equal lining wear of both the left and right brakes.

Do not attempt to refinish the rubbing surfaces unless precision equipment...

CLICK HERE TO GET FULL ACCESS TO 1992 Mercury Grand Marquis BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Mercury Grand Marquis AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Mercury Grand Marquis cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service -> 2.3L/4-140 Engine -> 3.8L/V6-232 & 5.0L/V8-302 Engines -> ASPIRE & FESTIVA -> Assembly -> BENDIX, TEVES & TANDEM DIAPHRAGM BOOSTER -> CAPRI, ESCORT, PROBE & TRACER -> COUGAR, MARK VIII & THUNDERBIRD -> CROWN VICTORIA, GRAND MARQUIS, TEMPO & TOPAZ -> Disassembly -> MUSTANG -> OVERHAUL -> POWER BOOSTER, REPLACE -> SABLE & TAURUS -> SINGLE DIAPHRAGM BOOSTER -> TOWN CAR
Vehicle: 1992 Mercury Grand Marquis 4.6 V8 GAS

On vehicles equipped with anti-lock brakes refer to appropriate "Anti-Lock Brakes".

POWER BOOSTER, REPLACE
CROWN VICTORIA, GRAND MARQUIS, TEMPO & TOPAZ
  • Disconnect battery ground cable.
  • Disconnect master cylinder from booster and position aside. It is not necessary to disconnect brake lines, but care should be taken to avoid twisting or kinking lines.
  • Disconnect manifold vacuum hose from booster check valve.
  • Working under instrument panel, disconnect stop lamp switch electrical connector under instrument panel.
  • Remove stop lamp switch retaining pin. Slide switch off brake pedal p...

CLICK HERE TO GET FULL ACCESS TO 1992 Mercury Grand Marquis BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Mercury Grand Marquis AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Mercury Grand Marquis cars and light trucks from 1990+.

Disc Brakes -> Front Disc Brakes -> Brake Pad Service -> ASPIRE & FESTIVA -> CAPRI -> ESCORT & TRACER -> EXCEPT ASPIRE, CAPRI, ESCORT, FESTIVA, PROBE & TRACER -> Installation -> PROBE -> Removal
Vehicle: 1992 Mercury Grand Marquis 4.6 V8 GAS

The hydraulic system must be depressurized before disconnecting any hydraulic lines or fittings. Depressurize the system by pumping the brake pedal a minimum of 25 times with the ignition switch in the OFF position.

EXCEPT ASPIRE, CAPRI, ESCORT, FESTIVA, PROBE & TRACER
Removal
  • Remove brake fluid until reservoir is half full.
  • On 1994 Continental, Sable and Taurus models, turn air suspension service switch off.
  • On all models, raise and support front of vehicle, then remove wheel and tire assembly.
  • Remove caliper locating pins.
  • Lift caliper assembly from adapter plate, then remove outer...

CLICK HERE TO GET FULL ACCESS TO 1992 Mercury Grand Marquis BRAKE SERVICE PROCEDURES

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