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1992 Mercury Grand Marquis CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1992 Mercury Grand Marquis AUTOMOBILES
Air Bag System Precautions -> Ford Motor Co. -> Disarming -> 1990-91 -> 1990-92 -> 1991-92 -> 1992-93 -> 1992-94 -> 1992-96 -> 1993 -> 1993-94 -> 1993-95 -> 1994 -> 1994-95 -> 1994-97 -> 1995-2000 -> 1995-2004 -> 1995-96 -> 1995-97 -> 1995-98 -> 1996-97 -> 1996-99 -> 1997-2000 -> 1997-2001 -> 1997-2004 -> 1997-99 -> 1998 -> 1998-2000 -> 1998-2002 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 1999-2004 -> 2000 -> 2000-01 -> 2000-04 -> 2001-02 -> 2001-03 -> 2001-04 -> 2002-03 -> 2002-04 -> 2004 -> Aerostar & Bronco -> Aspire -> Aviator -> Blackwood, Expedition & Navigator -> Built After February 2002 -> Built Before March 2002 -> Capri -> Continental -> Contour & Mystique -> Cougar -> Crown Victoria, Grand Marquis & Marauder -> Econoline -> Escape -> Escort, Tracer & ZX2 -> Excursion -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F Series -> Focus -> Freestar & Monterey -> Light Trucks & Vans -> LS -> Mark VII -> Mark VIII -> Mustang -> Passenger Cars -> Probe -> Ranger -> Sable & Taurus -> Tempo & Topaz -> Thunderbird -> Town Car -> Villager -> Windstar
Vehicle: 1992 Mercury Grand Marquis 4.6 V8 GAS
Passenger Cars
Prior to disconnecting battery, record preset radio frequencies.
After the battery has been disconnected and connected again, abnormal drive conditions may be present while the powertrain control module relearns its adaptive strategy. The vehicle may need to be driven 10 miles or more to relearn the strategy.
Aspire
- Disconnect battery ground cable and isolate.
- Wait one minute for back-up power supply to deplete stored energy.
- Remove four driver's side air bag module mounting bolts.
- Disconnect driver's side air bag module...
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BRAKE SERVICE PROCEDURES FOR 1992 Mercury Grand Marquis AUTOMOBILES
Disc Brakes -> Front Disc Brakes -> BRAKE DISC SERVICE
Vehicle: 1992 Mercury Grand Marquis 4.6 V8 GAS
Disc brake service is extremely critical due to the close tolerances required in machining the brake disc to ensure proper brake operation.
Maintaining close control of the shape of the rubbing surfaces is necessary to prevent brake roughness. In addition, the surface finish must be non-directional and maintained at a micro-inch finish. This is necessary to avoid pulls and erratic performance and promote long lining life and equal lining wear of both the left and right brakes.
Do not attempt to refinish the rubbing surfaces unless precision equipment, ca...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Mercury Grand Marquis AUTOMOBILES
Ford Motor Co. Passenger Cars -> Component Locations -> 2003-04 Marauder, 1987-06 Crown Victoria, Grand Marquis & Town Car
Vehicle: 1992 Mercury Grand Marquis 4.6 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Mercury Grand Marquis AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1992 Mercury Grand Marquis 4.6 V8 GAS
Disassemble
Do not clamp driveshaft in jaws of a vice or a similar holding fixture.
- Place driveshaft on a suitable workbench.
- Mark positions of driveshaft components relative to driveshaft tube. This ensures all components are reassembled in same relationship to maintain correct balance.
- Index driveshaft and driveshaft components.
- Clamp U-Joint Tool in a vise.
- Remove snap rings.
- If bearing cup cannot be pressed all way out, remove it with vise grips.
- Remove driveshaft slip-yoke.
- Position driveshaft in U-Joint Tool.
- Press out a bearing cup.
- Rotate driveshaft 180 degrees.
- Press on...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Mercury Grand Marquis AUTOMOBILES
Alternator, Replace
Vehicle: 1992 Mercury Grand Marquis 4.6 V8 GAS
- Disconnect battery ground cable.
- Remove engine appearance cover.
- Remove alternator bracket bolts.
- Disconnect voltage regulator wiring and output cable from alternator.
- Remove serpentine belt from alternator pulley...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Mercury Grand Marquis AUTOMOBILES
Ford Motor Co. Cars -> Electronic Throttle Control ->
Vehicle: 1992 Mercury Grand Marquis 4.6 V8 GAS
Electronic throttle displays when the system has malfunctioned and the engine has defaulted to a limp-home operation. On vehicles equipped with ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Mercury Grand Marquis AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1992 Mercury Grand Marquis 4.6 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator using hose clamp pliers.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from reservoir hose using hose clamp pliers.
- Remove radiator outlet hose from reservoir hose.
- Reposition hose clamp from water pump using hose clamp pliers.
- Remove radiator outlet hose...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Mercury Grand Marquis AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1992 Mercury Grand Marquis 4.6 V8 GAS
- Rotate tensioner away from belt using a breaker bar installed in 1/2 inch square hole in tensioner arm.
- Lift old belt over alternator pulley...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Mercury Grand Marquis AUTOMOBILES
Component location diagrams for most 1992 Mercury Grand Marquis cars and light trucks sold in the U.S. from 1990+.
Full Body Components & Connectors Diagram for 1992 Mercury Grand Marquis 4.6 V8 GAS Components on diagram: |
Engine Compartment Diagram for 1992 Mercury Grand Marquis 4.6 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1992 Mercury Grand Marquis AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Mercury Grand Marquis cars and light trucks sold in the U.S.
1992 Mercury Grand Marquis 4.6 V8 GAS Wiring Diagram Components on diagram: |
1992 Mercury Grand Marquis 4.6 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Mercury Grand Marquis AUTOMOBILES
OEM TSB listings for most 1992 Mercury Grand Marquis cars and light trucks sold in the U.S. from 1985+.
Document: CUSTOMER SATISFACTION PROGRAM - UPGRADE MODIFICATIONS FOR HIGH-SPEED REAR IMPACTS - WISCONSIN & CONNECTICUT ONLY Vehicle: 1992 Mercury Grand Marquis 4.6 V8 GAS Auto Systems: |
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1992 Mercury Grand Marquis 4.6 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Mercury Grand Marquis AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Mercury Grand Marquis cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Mercury Grand Marquis cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Mercury Grand Marquis cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Mercury Grand Marquis cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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