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1992 Saab 900 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Saab REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 1992 Saab 900 AUTOMOBILES
Saab -> Automatic Air Conditioning Diagnosis & Testing -> DESCRIPTION -> ACC UNIT & POWER SUPPLIES -> AIR CONDITIONING UNIT -> AIR CONDITIONING UNIT CONTROL -> Auto Mode -> Automatic & Economy Modes -> Cold Start Mode -> INPUTS -> Limp Home Mode -> Manual Mode -> Off Mode -> OUTPUTS -> RECIRCULATION FLAP & A/C UNIT -> SOLAR SENSOR -> TEMPERATURE SENSORS -> Warm start Mode
Vehicle: 1992 Saab 900 2.0 L4 GAS
INPUTS
The temperature indication signals from the cabin and blended air temperature sensors are DC signals proportional to temperature. The cabin sensor also receives a supply signal for the induction fan.
The solar sensor input is also an output since it is a serial data link providing two way communication between the microprocessors used in the solar sensor and ACC unit.
Either the P timer or the DCC applies a 12 volt signal to start the parking heater mode and the ACC in turn applies a wake up signal to the EDU to request outside temperature indication.
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BRAKE SERVICE PROCEDURES FOR 1992 Saab 900 AUTOMOBILES
SAAB, DISC BRAKES -> CALIPER OVERHAUL -> 900 -> 9000 -> FRONT -> REAR
Vehicle: 1992 Saab 900 S 2.1 L4 GAS
FRONT
900
- Remove caliper, clean housing and mount in vise.
- Remove piston, Fig. , by applying compressed air through brake line hole, using a piece of wood as a stop to prevent piston from being damaged.
- Remove dust cover, then remove piston seal from bore.
- Wash parts in solvent, rinse with clean brake fluid and blow dry with compressed air. Wipe piston clean for inspection, and if found defective, replace as an assembly.
- Reverse procedure to install, noting the following:
- Prior to installing piston seal, lubricate seal with grease included in seal kit and pack dust cover with grease.
- E...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Saab 900 AUTOMOBILES
Saab -> Component Locations -> 1999-06 Saab 9-3 & 9-5, 1994-98 900, 1989-93 900 (Less B201 Engine) & 1988-95 9000
Vehicle: 1992 Saab 900 S 2.1 L4 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Saab 900 AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1992 Saab 900 S 2.1 L4 GAS
- Remove dust cap and loosen hub center nut, Fig. . Do not completely remove nut.
- Raise and support vehicle, then remove wheel.
- Remove hub center nut, then ball joint nut.
- Remove ball joint using a suitable ball joint tool.
- Remove anti-roll bar nut and collect washer and rubber bushing.
- Press spring link down.
- Tap driveshaft out of hub using rubber mallet, then move strut asid...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Saab 900 AUTOMOBILES
Starter, Replace
Vehicle: 1992 Saab 900 2.1 L4 GAS
- Disconnect battery ground cable and electrical connectors from starter motor.
- Remove two starter motor s...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 1992 Saab 900 AUTOMOBILES
Cabin Air Filter Service -> Saab -> 1983-93 900
Vehicle: 1992 Saab 900 S 2.1 L4 GAS
The cabin air filter should be replaced every 30,000 miles. The filter should be replaced more often if air flow is less than normal.
- Disengage the four cabin air filter cover retainers by turning 1/4 turn, Fig. .
- Remove the cabin air fi...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Saab 900 AUTOMOBILES
Saab -> Automatic Transmission (A/T) Fluid Temperature Indicator ->
Vehicle: 1992 Saab 900 2.0 L4 GAS
The A/T fluid temperature lamp will turn on when ignition switch is placed in on position and should turn off after a few seconds. If lamp illuminates while driving, the vehicle should be pulled off the road and allowed to idle with transmission lever in Park until the lamp goes off. If the lamp goes off vehicle can ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Saab 900 AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1992 Saab 900 2.1 L4 GAS
Lower
- Drain coolant into a suitable container.
- Reposition hose clamp at radiator and remove hose.
- Reposition hose clamp at engine and remove hose.
- Remove hose from vehicle.
- Reverse procedure ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Saab 900 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1992 Saab 900 2.0 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Saab 900 AUTOMOBILES
Component location diagrams for most 1992 Saab 900 cars and light trucks sold in the U.S. from 1990+.
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WIRING DIAGRAMS FOR 1992 Saab 900 AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Saab 900 cars and light trucks sold in the U.S.
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TECHNICAL SERVICE BULLETINS FOR 1992 Saab 900 AUTOMOBILES
OEM TSB listings for most 1992 Saab 900 cars and light trucks sold in the U.S. from 1985+.
Document: WARRANTY ADMINISTRATION - POLICIES FOR USED VEHICLES PURCHASED THROUGH GM-SPONSORED AUCTIONS Vehicle: 1992 Saab 900 2.0 L4 GAS Auto Systems: |
Document: INFORMATION FOR DEALERS ON HOW TO SUBMIT A FIELD PRODUCT REPORT - REVISED Vehicle: 1992 Saab 900 2.0 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Saab 900 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Saab 900 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Saab 900 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Saab 900 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Saab 900 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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