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Saab CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Saab REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Saab car and truck
repair procedures including Saab engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Saab
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Saab AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Saab cars and light trucks from 1990+
Saab -> Cooling Fans -> DESCRIPTION -> 1993 -> 1994-95 -> 900 -> 9000
Vehicle: 1995 Saab 900 SE Turbo 2.0 L4 GAS
900
1993
The electric cooling fan is mounted behind the radiator assembly and is thermostatically controlled. When engine coolant temperature has reached about 92°C (198°F), the temperature switch will close its contacts, allowing the electric cooling fan to operate. On models with A/C, the circuit is equipped with a crimped branch connection, because fan operation is also controlled by A/C operation. When engine coolant temperature decreases, the temperature switch opens its contacts, de-energizing the electric cooling fan.
These vehicles are also equipped wit...
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BRAKE SERVICE PROCEDURES FOR Saab AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Saab cars and light trucks from 1990+.
Disc Brakes -> Adjustments -> 900 -> 9000 -> Parking Brake Cable Equalization -> Parking Brake Lever -> Parking Brake Shoes
Vehicle: 1997 Saab 900 S 2.3 L4 GAS
Parking Brake Lever
900
- Raise rear seat, then pry adjusting device apart.
- Insert a .08 inch feeler gauge between parking brake lever and stop on brake caliper.
- Screw locknut against adjusting sleeve until feeler gauge drops out.
- Apply and release parking brake lever a few times to settle adjusting device.
- Ensure clearance between lever and stop is .02-.08 inch.
- Lower rear seat.
9000
- Release parking brake.
- Remove screw plug from adjusting screw on back side of rear caliper, Fig. .
- Tighten adjusting screw, then back off 1/4- 1/2 turn. Ensure rotor turns freely.
- Ensure clearance between parking br...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Saab AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Saab cars and light trucks sold in the U.S. for 1980+.
Saab -> Component Locations -> 1999-06 Saab 9-3 & 9-5, 1994-98 900, 1989-93 900 (Less B201 Engine) & 1988-95 9000
Vehicle: 1991 Saab 900 2.1 L4 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Saab AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Saab cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2000 Saab 9-5 3.0 V6 GAS
- Remove dust cap and loosen hub center nut, Fig. . Do not completely remove nut.
- Raise and support vehicle, then remove wheel.
- Remove hub center nut, then ball joint nut.
- Remove ball joint using a suitable ball joint tool.
- Remove anti-roll bar nut and collect washer and rubber bushing.
- Press spring link down.
- Tap driveshaft out of hub using rubber mallet, then move MacPherson strut aside and pull out d...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Saab AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Saab cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Control Module -> Installation -> Removal -> Tire Pressure Indicator Sensor
Vehicle: 2008 Saab 9-3 2.0T 2.0 L4 GAS
Tire Pressure Indicator Sensor
Removal
- Loosen the lug nuts.
- Raise and support vehicle with jack stands, then remove the wheel and tire assembly.
- Prior to dismounting the tire from the wheel, note the following precautions:
- Do not apply tire changer tool within 10° of either side of the tire pressure sensor valve stem, Fig. .
- Start in area 180° from the tire pressure sensor valve stem.
- Remove the rear side tire bead first.
- Deflate the tire completely.
- Use a suitable tire changer to remove the tire from the wheel. A rim clamp European type tire changer is recommended.
- Carefully, remov...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Saab AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Saab cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1994 Saab 9000 CS 2.3 L4 GAS
- Disconnect battery ground cable.
- Remove air cleaner and air induction hose from between air cleaner and throttle body.
- Remove belt tensioner.
- Raise and support vehicle then remove righthand front wheel.
- Remove cover for belt drive.
- Disconnect red (positive) battery cable and D+ cabl...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Saab AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Saab cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Saab -> 1994-98 900 & 1999-2002 9-3
Vehicle: 1994 Saab 900 Turbo Commemorative Edition 2.0 L4 GAS
The cabin air filter should be replaced every 30,000 miles. The filter should be replaced more often if air flow is less than normal.
- Disconnect the battery ground cable.
- Note the position of the windshield wiper blades on the windshield.
- Remove the windshield wiper arm retaining nuts, then the wiper arms.
- Remove the cowl panel retaining screws.
- Disconnect hoses and clamps from the upper cowl panel, then remove the panel.
- Remove the windshield wiper motor and linkage attaching s...
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MAINTENANCE LAMP RESET PROCEDURES FOR Saab AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Saab cars and light trucks sold in the U.S. from 1990+.
Saab -> Check Engine Lamp -> 1990-94
Vehicle: 1994 Saab 9000 Aero 2.3 L4 GAS
The Check Engine lamp illuminates to indicate an electronic system malfunction and can also be used to display diagnostic tro...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Saab AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Saab cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1991 Saab 9000 CD 2.3 L4 GAS
- Loosen expansion tank pressure cap and raise car.
- Remove center air deflector, place a drip tray under radiator and open radiator drain plug.
- Remove lower two retaining bolts from condenser (A/C).
- Lower car and detach upper coolant hose.
- Remove air intake pipe for air cleaner.
- Remove upper retaining bolts on condenser (A/C).
- On turbo equipped models,unplug cables to boost pressure control valve and remove it from bracket on fan cowling .
- On all models, unplug electrical c...
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SERPENTINE BELT SERVICE PROCEDURES FOR Saab AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Saab cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1996 Saab 9000 CSE Turbo 2.3 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Saab AUTOMOBILES
Component location diagrams for most Saab cars and light trucks sold in the U.S. from 1990+.
 Electrically Operated Window Lift Motor Diagram for 2004 Saab 9-3 ARC 2.0 L4 GASComponents on diagram: |
 Fuel Components Diagram for 2004 Saab 9-5 Aero 2.3 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Saab AUTOMOBILES
OEM drawn wiring diagrams for most Saab cars and light trucks sold in the U.S.
 2006 Saab 9-2X Aero 2.5 H4 GAS Wiring DiagramComponents on diagram: |
 2004 Saab 9-3 ARC 2.0 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Saab AUTOMOBILES
OEM TSB listings for most Saab cars and light trucks sold in the U.S. from 1985+.
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Document: GM TECHNICAL ASSISTANCE INFORMATION FORM - REVISED Vehicle: 1998 Saab 900 S 2.3 L4 GAS Auto Systems: |
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Document: INFORMATION ON GRADUAL COOLANT LOSS OVER TIME WITH NO EVIDENCE OF COOLANT LEAK FOUND - REVISED Vehicle: 2006 Saab 9-7X 5.3I 5.3 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Saab AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Saab cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Saab cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Saab cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Saab cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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