Saab REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Saab CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Saab REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Saab car and truck repair procedures including Saab engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Saab automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Saab mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Saab vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Saab AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Saab cars and light trucks from 1990+

Saab -> Automatic Climate Control Diagnosis & Testing -> PRECAUTIONS -> ACC AIR FLAP STEPPER MOTOR CALIBRATION -> ACC Control Panel Method -> AIR BAG SYSTEM DISARMING & ARMING -> Scan Tool (ISAT) Method
Vehicle: 1994 Saab 9000 CS 2.3 L4 GAS

AIR BAG SYSTEM DISARMING & ARMING

Refer to and for air bag disarming and arming procedures.

ACC AIR FLAP STEPPER MOTOR CALIBRATION

The ACC air flap stepper motors do not have a feedback function. Whenever power to the ACC control module is interrupted, or a stepper motor is serviced it is necessary to calibrate the flap stepper motors to their end position. This calibration may be accomplished using the ISAT or a suitable Scan tool or by placing the system into self test mode.

Scan Tool (ISAT) Method

Connect the ISAT or a suitable Scan tool to the g...

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BRAKE SERVICE PROCEDURES FOR Saab AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Saab cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> 9-3, 9-5 & 900 -> 9000 -> Caliper Overhaul -> Caliper, Replace -> Front -> Rear
Vehicle: 1999 Saab 9-5 2.3 L4 GAS

Caliper, Replace
Front
9-3, 9-5 & 900
  • Remove brake pads as outlined previously.
  • Loosen brake hose at caliper.
  • Press brake pedal fully to floor and secure in that position.
  • Remove upper guide pin bolt, then disconnect brake hose at caliper and plug hose and fitting.
  • Remove caliper.
  • Reverse procedure to install and bleed brake system.
9000
  • Remove brake pads as outlined previously.
  • Loosen brake hose at caliper.
  • Press brake pedal fully to the floor and secure in that position.
  • Disconnect brake hose at caliper and plug hose and fitting.
  • Remove caliper.
  • Reverse procedure to install. Bleed brake syst...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Saab AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Saab cars and light trucks sold in the U.S. for 1980+.

Saab -> Fuel Filter Scheduled Maintenance -> 9-3 & 9-5 -> Normal Service -> Severe Service
Vehicle: 1999 Saab 9-5 3.0 V6 GAS

Normal Service

Replace every 60,000 ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Saab AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Saab cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 1990 Saab 9000 2.0 L4 GAS

  • Loosen hub nut.
  • Raise and support vehicle and remove wheels.
  • Remove wheelwell liners.
  • Remove strut-to-steering member attaching bolts. Disconnect brake line from strut.
  • Remove clamp securing inboard dust boot, then separate two halves of...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Saab AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Saab cars and light trucks sold in the U.S. from mid 1990's+.

Reset Procedures
Vehicle: 2008 Saab 9-3 Aero XWD 2.8 V6 GAS

When the Tire Pressure Monitor system detects a significant loss of tire pressure, the low tire pressure indi...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Saab AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Saab cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 2003 Saab 9-3 Linear 2.0 L4 GAS

  • Raise vehicle using suitable lift.
  • Remove lower engine cover.
  • Drain engine coolant into suitable container.
  • Remove plastic wheel arch attaching screws to access belt tensioner.
  • Unload tensioner and remove belt using suitable tool, Fig. .
  • Lower vehicle.
  • Disconnect engine control module connectors.
  • Remove engine control module.
  • Detach air hose from air filter housing assembly.
  • Remove SAI hose, if...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Saab AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Saab cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Saab -> 2003-09 9-3
Vehicle: 2007 Saab 9-3 2.0T 2.0 L4 GAS

The cabin air filter should be replaced every 20,000 miles. The filter should be replaced more often if air flow is less than normal.

  • Place wipers in the service position.
  • Open the hood cover, then disconnect righthand side cover clips, Fig. .
  • Loosen the rear main seal, lift off foam block then the front edge of the cover so that the hook and clip release on rear edge, Fig. .
  • Fold cover ha...

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MAINTENANCE LAMP RESET PROCEDURES FOR Saab AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Saab cars and light trucks sold in the U.S. from 1990+.

Saab -> Check Engine Lamp -> 1999-2009 9-3 & 9-5
Vehicle: 2000 Saab 9-5 3.0 V6 GAS

The Check Engine lamp will be illuminated when the ignition switch is in the on position with engine not running. When the engine is started, the lamp should go out. If the lamp remains lit, a diagnostic trouble code has been stored by the PCM. After diagnosis and repair are complete, to clear DTCs use a suitable scan tool. Follow scan tool manufacturers instructions.

If a misfire condition which may cause damage to the c...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Saab AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Saab cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1997 Saab 900 SE Turbo 2.0 L4 GAS

Lower

  • Drain coolant into a suitable container.
  • Reposition lower hose clamp at radiator and remove hose.
  • Reposition lower hose clamp at coolant pump and remove hose.
  • Remove hose from vehicle.
  • Reverse procedure t...

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SERPENTINE BELT SERVICE PROCEDURES FOR Saab AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Saab cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace -> Front Side Belt -> Rear Side Belt
Vehicle: 2006 Saab 9-2X Aero 2.5 H4 GAS

Front Side Belt

  • Remove drive belt cover.
  • Loosen lock bolt on alternator mount.
  • Loosen slider bolt on alternator mount.
  • Remove front side belt.
  • R...

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COMPONENT LOCATION DIAGRAMS FOR Saab AUTOMOBILES

Component location diagrams for most Saab cars and light trucks sold in the U.S. from 1990+.

Engine Compartment Diagram for 2002 Saab 9-5 Aero 2.3 L4 GASEngine Compartment Diagram for 2002 Saab 9-5 Aero 2.3 L4 GAS

Components on diagram:
  • EGR Control Valve
  • Rear CD Changer Diagram for 2006 Saab 9-3 2.0T 2.0 L4 GASRear CD Changer Diagram for 2006 Saab 9-3 2.0T 2.0 L4 GAS

    Components on diagram:
  • CD Changer
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    WIRING DIAGRAMS FOR Saab AUTOMOBILES

    OEM drawn wiring diagrams for most Saab cars and light trucks sold in the U.S.

    1990 Saab 9000  2.0 L4 GAS Wiring Diagram1990 Saab 9000 2.0 L4 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Horn Relay
  • Horn
  • Horn Switch
  • Ignition Switch Relay
  • 2002 Saab 9-5 Linear 2.3 L4 GAS Wiring Diagram2002 Saab 9-5 Linear 2.3 L4 GAS Wiring Diagram

    Components on diagram:
  • Component List
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    TECHNICAL SERVICE BULLETINS FOR Saab AUTOMOBILES

    OEM TSB listings for most Saab cars and light trucks sold in the U.S. from 1985+.

    Document: CONVERTIBLE TOP - CLOSING IMPROVEMENT - PROCEDURE
    Vehicle: 1991 Saab 900 2.1 L4 GAS

    Auto Systems:
  • Glass, Doors, Hood, Decklid, Tailgate, Liftgate, Locks
  • Document: RADIATORS (REPLACEMENT) - FAN SHROUD MODIFICATION
    Vehicle: 1986 Saab 900 S 2.0 L4 GAS

    Auto Systems:
  • Cooling, Water Pump, Drive Belts, Pulleys
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    COMPONENT/PARTS SPECIFICATIONS FOR Saab AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Saab cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Saab cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Saab cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Saab cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

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