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Saab 9-5 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Saab REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Saab 9-5 car and truck
repair procedures including Saab engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Saab 9-5 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Saab 9-5 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Saab 9-5 cars and light trucks from 1990+
Saab -> Wiring Diagrams
Vehicle: 2002 Saab 9-5 Linear 2.3 L4 GAS
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BRAKE SERVICE PROCEDURES FOR Saab 9-5 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Saab 9-5 cars and light trucks from 1990+.
Power Brake Units -> Description
Vehicle: 2002 Saab 9-5 ARC 3.0 V6 GAS
The servo (booster) unit, Fig. , provides power assistance to the pedal effort applied. The servo obtains its power from vacuum created in the engine inlet manifold and provides assistance in a ratio of about 4 to 1. Should a vacuum failure occur, the two pushrods will act as a single rod, allowing brakes to work conventionally but with a much greater pedal effort.
When the brake pedal is depressed, then input rod pushes the...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Saab 9-5 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Saab 9-5 cars and light trucks sold in the U.S. for 1980+.
Saab -> Component Locations -> 1999-06 Saab 9-3 & 9-5, 1994-98 900, 1989-93 900 (Less B201 Engine) & 1988-95 9000
Vehicle: 2002 Saab 9-5 ARC 3.0 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Saab 9-5 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Saab 9-5 cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Left -> Right
Vehicle: 2005 Saab 9-5 Aero 2.3 L4 GAS
Left
- Raise and support vehicle then remove wheel.
- Remove left-hand side cover.
- Remove protective cap from hub center-nut.
- Remove hub center nut.
- Remove bolt securing ball joint to steering swivel member. Pry loose then lower suspension arm. Secure it in position with a wooden block placed between suspension arm and anti-roll bar.
- Undo clips on brake hose and ABS cable mountings.
- Place a suitable container under gearbox in order to avoid oil spillage on floor.
- Use a plastic mallet to tap universal joint out of wheel hub.
- Tilt out MacPherson strut. Pull MacPherson strut backwards an...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Saab 9-5 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Saab 9-5 cars and light trucks sold in the U.S. from mid 1990's+.
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification -> Intermittent & Poor Connections -> Intermittents -> Poor Connections
Vehicle: 2009 Saab 9-5 2.3T 2.3 L4 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.
Diagnostic Trouble Code Identification
Refer to Fig. for diagnostic trouble code identification.
Clearing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.
Intermittent & Poor Connections
Intermittents
Most intermittents are caused by faulty electrical connections or wiring. Inspect for the following:
- Wiring broken inside insulation.
- Poor connection between m...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Saab 9-5 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Saab 9-5 cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2006 Saab 9-5 2.3T 2.3 L4 GAS
- Remove battery cover and shield on intake manifold.
- Disconnect battery ground cable.
- Remove starter upper mounting bolt (18mm).
- Remove electrical connections at starter motor.
- Raise and support vehicle.
- Cut tie strap around sole...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Saab 9-5 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Saab 9-5 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Saab -> 1999-2004 9-5
Vehicle: 2001 Saab 9-5 2.3 L4 GAS
The cabin air filter should be replaced every 30,000 miles. The filter should be replaced more often if air flow is less than normal.
- Disconnect the battery ground cable.
- Remove the console passenger side cover, Fig. .
- Remove the glove compartment retaining screw, then disengage the retaining clips and lift the glove compartment from the instrument panel.
- Disconnect the glove compartment...
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MAINTENANCE LAMP RESET PROCEDURES FOR Saab 9-5 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Saab 9-5 cars and light trucks sold in the U.S. from 1990+.
Saab -> Anti-Lock Brake System (ABS)/Traction Control System (TCS) Indicator -> 9-3, 9-5, 900 & 9000
Vehicle: 2002 Saab 9-5 Aero 2.3 L4 GAS
The ABS/TC control module monitors the function of the ABS system and if a fault occurs, it illuminates the ABS/TC warning lamp. The brake fluid warning lamp and central warning lamps will also illuminat...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Saab 9-5 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Saab 9-5 cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2003 Saab 9-5 ARC 3.0 V6 GAS
- Open cap on expansion tank and release pressure.
- Raise and support vehicle.
- Remove front lower cover.
- Drain coolant from radiator into suitable container.
- Lower car to floor.
- Undo hose clip on upper radiator hose.
- Remove fan assembly.
- For models with automatic transmission, also remove connections to oil cooler on transmission. Have a container handy to cat...
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SERPENTINE BELT SERVICE PROCEDURES FOR Saab 9-5 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Saab 9-5 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2005 Saab 9-5 Aero 2.3 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Saab 9-5 AUTOMOBILES
Component location diagrams for most Saab 9-5 cars and light trucks sold in the U.S. from 1990+.
 Transmission Components Diagram for 2002 Saab 9-5 Linear 2.3 L4 GASComponents on diagram: |
 Engine Compartment Diagram for 2001 Saab 9-5 3.0 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Saab 9-5 AUTOMOBILES
OEM drawn wiring diagrams for most Saab 9-5 cars and light trucks sold in the U.S.
 2004 Saab 9-5 ARC 2.3 L4 GAS Wiring DiagramComponents on diagram: |
 2002 Saab 9-5 Linear 2.3 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Saab 9-5 AUTOMOBILES
OEM TSB listings for most Saab 9-5 cars and light trucks sold in the U.S. from 1985+.
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Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2000 Saab 9-5 Aero 2.3 L4 GAS Auto Systems: |
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Document: TECHNICAL ASSISTANCE CENTER (TAC) COVERAGE AVAILABLE FOR CURRENT AND LAST NINE MODEL YEAR VEHICLES - REVISED Vehicle: 2003 Saab 9-5 ARC 3.0 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Saab 9-5 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Saab 9-5 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Saab 9-5 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Saab 9-5 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Saab 9-5 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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