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2002 Saab 9-5 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Saab REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2002 Saab 9-5 AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Imported Vehicles
Vehicle: 2002 Saab 9-5 Linear 2.3 L4 GAS
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BRAKE SERVICE PROCEDURES FOR 2002 Saab 9-5 AUTOMOBILES
Disc Brakes -> Caliper Service -> Caliper Overhaul -> Caliper, Replace -> Front -> Rear
Vehicle: 2002 Saab 9-5 Aero 2.3 L4 GAS
Caliper, Replace
Front
- Remove brake pads.
- Loosen brake hose at caliper.
- Press brake pedal fully to floor and secure in that position.
- Remove upper guide pin bolt, then disconnect brake hose at caliper and plug hose and fitting.
- Remove caliper.
- Reverse procedure to install and bleed brake system.
Rear
- Raise and support vehicle, then remove wheel.
- Press out brake pistons with suitable pliers.
- Depress brake pedal with brake clamp.
- Disconnect brake pipe from brake caliper, then plug pipes and brake caliper.
- Remove pins and locking spring, then the brake pads.
- Remove two brake caliper securing bol...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Saab 9-5 AUTOMOBILES
Saab -> Component Locations -> 1999-06 Saab 9-3 & 9-5, 1994-98 900, 1989-93 900 (Less B201 Engine) & 1988-95 9000
Vehicle: 2002 Saab 9-5 Linear 2.3 L4 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Saab 9-5 AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2002 Saab 9-5 Linear 2.3 L4 GAS
- Raise and support vehicle, then remove wheel.
- Remove center hub nut, Fig. .
- On lefthand side, separate driveshaft from transaxle with a suitable prying tool.
- On righthand side, separate driveshaft from intermediate shaft with a suitable brass drift and hammer.
- On all sides, remove brake hose retaining clip.
- Remove suspension arm fro...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Saab 9-5 AUTOMOBILES
Starter, Replace
Vehicle: 2002 Saab 9-5 Linear 2.3 L4 GAS
- Remove battery cover and intake manifold shield.
- Remove starter motor upper retaining bolt.
- Disconnect starter motor electrical connect...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Saab 9-5 AUTOMOBILES
Cabin Air Filter Service -> Saab -> 1999-2004 9-5
Vehicle: 2002 Saab 9-5 ARC 3.0 V6 GAS
The cabin air filter should be replaced every 30,000 miles. The filter should be replaced more often if air flow is less than normal.
- Disconnect the battery ground cable.
- Remove the console passenger side cover, Fig. .
- Remove the glove compartment retaining screw, then disengage the retaining clips and lift the glove compartment from the instrument panel.
- Disconnect the glove compartment...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Saab 9-5 AUTOMOBILES
Saab -> Engine Oil Life Monitor -> 9-3 & 9-5
Vehicle: 2002 Saab 9-5 Linear 2.3 L4 GAS
- Turn ignition On, but do not start engine.
- Press Information and Reset buttons on DIC (Driver Information Center) at same time to enter personalization menu.
- Press information b...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Saab 9-5 AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 Saab 9-5 ARC 3.0 V6 GAS
Lower
- Drain coolant into a suitable container.
- Reposition lower hose clamp at radiator and remove hose.
- Reposition lower hose clamp at coolant pump inlet tube and remove hose.
- Remove hose from vehicle.
- Reverse procedur...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Saab 9-5 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Saab 9-5 Linear 2.3 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Saab 9-5 AUTOMOBILES
Component location diagrams for most 2002 Saab 9-5 cars and light trucks sold in the U.S. from 1990+.
Front Body Components Diagram for 2002 Saab 9-5 Aero 2.3 L4 GAS Components on diagram: |
Console Diagram for 2002 Saab 9-5 Linear 2.3 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2002 Saab 9-5 AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Saab 9-5 cars and light trucks sold in the U.S.
2002 Saab 9-5 Linear 2.3 L4 GAS Wiring Diagram Components on diagram: |
2002 Saab 9-5 ARC 3.0 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Saab 9-5 AUTOMOBILES
OEM TSB listings for most 2002 Saab 9-5 cars and light trucks sold in the U.S. from 1985+.
Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2002 Saab 9-5 Aero 2.3 L4 GAS Auto Systems: |
Document: EVAP Emissions Small Leak Diagnosis (DTC P0442) Vehicle: 2002 Saab 9-5 Aero 2.3 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Saab 9-5 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Saab 9-5 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Saab 9-5 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Saab 9-5 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Saab 9-5 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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