1992 Saturn SC Series Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1992 Saturn SC Series AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Saturn SC Series cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> Assemble -> Disassemble -> FRONT -> REAR
Vehicle: 1992 Saturn SC Series 1.9 L4 GAS

FRONT
Disassemble
  • Inspect lockpin and guide pin boots for damage. replace as required.
  • Inspect piston boot and lockpin for damage, replace as required.
  • Using a small screwdriver, remove piston boot ring and boot.
  • Pad caliper interior with a suitable cushion, then apply non-lubricated compressed air to caliper inlet hole to remove piston.
  • Remove piston seal, then bleeder valve and cap.
  • Clean all parts in clean denatured alcohol, then dry with non-lubricated compressed air, then blow out all caliper body and bleeder valve passages.
  • Inspect piston for damage, replace as required.
  • Inspect ca...

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BRAKE SERVICE PROCEDURES FOR 1992 Saturn SC Series AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Saturn SC Series cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> FLUID RESERVOIR -> MASTER CYLINDER
Vehicle: 1992 Saturn SC Series 1.9 L4 GAS

MASTER CYLINDER
  • Disconnect battery ground cable.
  • Remove brake fluid level sensor electrical connector from master cylinder reservoir.
  • Remove brake line fitting nuts from master cylinder. Plug open lines and fittings to prevent brake fluid loss and contamination.
  • Remove two master cylinder to brake booster attaching nuts and master cylinder.
  • Reverse procedure to install.
FLUID RESERVOIR
  • Remove master cylinder from vehicle as described under " Master Cylinder."
  • Wipe reservoir cap clean, remove cap and inspect reservoir cap and diaphragm for cuts, nicks or deformation. Replace...

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BRAKE SERVICE PROCEDURES FOR 1992 Saturn SC Series AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Saturn SC Series cars and light trucks from 1990+.

Hydraulic Brake Systems -> Troubleshooting -> FLUID LEAKS -> ROAD TESTING
Vehicle: 1992 Saturn SC Series 1.9 L4 GAS

When troubleshooting the hydraulic brake system, perform the following checks and inspections. If a malfunction still exists within the system, refer to the brake system diagnosis chart, Fig. , and the troubleshooting chart, Fig. .

ROAD TESTING

When testing brakes, ensure the road is level and dry. Test brakes at both light and heavy pedal pressure. Do not lock up brakes or slide tires during a brake test.

Check the tires on the vehicle before performing a brake test. Tires should be equally infl...

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BRAKE SERVICE PROCEDURES FOR 1992 Saturn SC Series AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Saturn SC Series cars and light trucks from 1990+.

Anti-lock Brakes -> System Service -> ABS SYSTEM BLEEDING -> ANTI-LOCK BRAKE CONTROL & MASTER CYLINDER ASSEMBLY -> ANTI-LOCK BRAKE CONTROL MODULE (ABCM) -> ANTI-LOCK BRAKE SOLENOID VALVE -> Brake System Bleed -> Component Replacement -> Front -> Manual Bleeding -> Pressure Bleeding -> Rear -> WHEEL SPEED SENSORS
Vehicle: 1992 Saturn SC Series 1.9 L4 GAS

Brake System Bleed

Before bleeding the rear brakes, the rear displacement cylinder pistons must be returned to the topmost position. Using a SATURN scan tool or suitable equivalent, perform "RUN ABS MOTORS, PISTON UP-HOME." This will run the pistons to the top of their travel.

Use only Dot 3 brake fluid from a clean and sealed container. Do not use Dot 5 brake fluid.

ABS SYSTEM BLEEDING
Pressure Bleeding
  • Remove master cylinder cover and ensure reservoir is properly filled.
  • Connect bleeder adapter tool No. SA9150BR or equivalent to master cylinder reservoir.
  • Connect bleeder adapter to pres...

CLICK HERE TO GET FULL ACCESS TO 1992 Saturn SC Series BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Saturn SC Series AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Saturn SC Series cars and light trucks from 1990+.

Anti-lock Brakes -> Troubleshooting
Vehicle: 1992 Saturn SC Series 1.9 L4 GAS

When troubleshooting the ABS ...

CLICK HERE TO GET FULL ACCESS TO 1992 Saturn SC Series BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Saturn SC Series AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Saturn SC Series cars and light trucks from 1990+.

Disc Brakes -> Parking Brake Service -> PARKING CABLE, REPLACE
Vehicle: 1992 Saturn SC Series 1.9 L4 GAS

PARKING CABLE, REPLACE
  • Remove console as described under "Adjustments."
  • Remove adjuster nut, equalizer and cable from threaded rod.
  • Using tool No. SA9151BR or equivalent, remove parking brake cables from console bracket.
  • Raise and support vehicle.
  • Remove park brake grommet and c...

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