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Saturn CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Saturn REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Saturn car and truck
repair procedures including Saturn engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Saturn
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Saturn AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Saturn cars and light trucks from 1990+
Manual Air Conditioning & Heater System Diagnosis & Testing -> Passenger Cars -> A/C System Troubleshooting
Vehicle: 1998 Saturn SL Series 1.9 L4 GAS
If an A/C system malfunction is suspected, check the following conditions:
- Check outer surfaces of radiator and condenser cores to ensure air flow is not blocked by dirt, leaves or other foreign material.
- Restrictions or kinks in condenser core, hoses or tubes.
- Blower motor operation.
- Refrigerant leaks. ...
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BRAKE SERVICE PROCEDURES FOR Saturn AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Saturn cars and light trucks from 1990+.
Anti-Lock Brakes -> Delphi 7.4 -> System Service -> ABS Automated Bleed -> Brake Pressure Modulator Valve (BPMV) -> Brake System Bleed -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Front -> Hydraulic Brake System Bleeding -> Independent Rear Suspension -> Less Independent Rear Suspension -> Manual -> Pressure -> Rear -> Traction Control Switch -> Wheel Speed Sensor -> Yaw Rate Sensor/Lateral Accelerometer
Vehicle: 2006 Saturn RELAY-3 3.9 V6 GAS
Brake System Bleed
ABS Automated Bleed
In most circumstances a base brake bleed is all that is required for most component replacements (such as wheel cylinders, calipers, brake tubes, and master cylinder) except for BPMV replacement.
The following automated ABS bleed procedure is required when one of the following occur: Manual bleeding at the wheel cylinders does not achieve the desired pedal height or feel. Brake Pressure Modulator Valve replacement (BPMV). Extreme loss of brake fluid has occurred. Air ingestion is suspected.
If none of the above conditions apply use standard blee...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Saturn AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Saturn cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Passenger Cars -> Fuel Pressure Relief -> Except Aveo, LaCrosse, LeMans (1988-93), Malibu & Malibu Maxx (2004-05), Metro, Nova, Prizm, Spectrum & Storm -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 2001 Saturn SW Series 1.9 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strateg...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Saturn AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Saturn cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 2009 Saturn VUE Hybrid 2.4 L4 ELECTRIC/GAS
Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.
Disassemble
- Support propeller shaft in a line horizontal with table of a press.
- Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
- On models equipped with external snap ring retainers, proceed as follows:
- Disassemble snap rings by ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Saturn AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Saturn cars and light trucks sold in the U.S. from mid 1990's+.
Component Locations
Vehicle: 2007 Saturn Aura Green Line 2.4 L4 ELECTRIC/GAS
Refer to F...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Saturn AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Saturn cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1991 Saturn SC Series 1.9 L4 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove lower radiator air deflector.
- Disconnect starter electrical connectors.
- Remove torque converter inspection cover.
- Remove start...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Saturn AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Saturn cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 2003-07 Ion, 2005-09 Cobalt & 2007-09 G5
Vehicle: 2006 Saturn ION-2 2.2 L4 GAS
On 2003 models, under normal operating conditions the cabin air filter should be replaced every 24 months or 18,000 miles. In dusty areas change the cabin air filter more often.
On 2004-09 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.
- Open the glove compartment.
- Push inward at each side of the g...
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MAINTENANCE LAMP RESET PROCEDURES FOR Saturn AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Saturn cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Cars -> Check Fuel Cap Lamp ->
Vehicle: 2007 Saturn SKY RED Line 2.0 L4 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the on position as a bulb check. If...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Saturn AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Saturn cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1998 Saturn SC Series 1.9 L4 GAS
- Drain cooling system and disconnect battery ground cable.
- Remove air intake duct.
- Remove upper radiator clamp and hose.
- On models equipped with automatic transaxle,remove upper transaxle oil cooler line.
- On all models, remove electric cooling fan assembly.
- Disconnect lower radiator hose.
- Raise and support vehicle.
- Remove lower splash shield.
- On models equipped with automatic...
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SERPENTINE BELT SERVICE PROCEDURES FOR Saturn AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Saturn cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2007 Saturn RELAY-1 3.9 V6 GAS
- Remove engine oil fill cap and intake manifold cover.
- Remove mounting bolts and lefthand inner fender brace.
- Loosen clamp and remove air cleaner outlet duct from throttle body.
- Disconnect Positive Crankcase Ventilation (PCV) tube from air inlet duct.
- Disconnect Mass Air Flow (MAF) sensor electrical connector.
- Remove upper from lower air cleaner housing.
- Remove Powertrain Control Module (PCM) and harness fr...
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COMPONENT LOCATION DIAGRAMS FOR Saturn AUTOMOBILES
Component location diagrams for most Saturn cars and light trucks sold in the U.S. from 1990+.
 Remote Keyless Entry (RKE) & Security System Components Diagram for 1997 Saturn SL Series 1.9 L4 GASComponents on diagram: |
 Wiper/Washer Component Views Diagram for 2002 Saturn SC Series 1.9 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Saturn AUTOMOBILES
OEM drawn wiring diagrams for most Saturn cars and light trucks sold in the U.S.
 2006 Saturn RELAY-2 3.5 V6 GAS Wiring DiagramComponents on diagram: |
 1996 Saturn SL Series 1.9 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Saturn AUTOMOBILES
OEM TSB listings for most Saturn cars and light trucks sold in the U.S. from 1985+.
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Document: METAL PANEL BONDING - REVISED Vehicle: 2006 Saturn RELAY-3 3.9 V6 GAS Auto Systems: |
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Document: WARRANTY ADMIN - GUIDELINES FOR CLAIMING C0034 - WINDSHIELD REPLACEMENT - REVISED Vehicle: 1996 Saturn SC Series 1.9 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Saturn AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Saturn cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Saturn cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Saturn cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Saturn cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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