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Saturn RELAY-2 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Saturn REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Saturn RELAY-2 car and truck
repair procedures including Saturn engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Saturn RELAY-2 automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR Saturn RELAY-2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Saturn RELAY-2 cars and light trucks from 1990+.
Disc Brakes -> Delco Single Piston Sliding Caliper -> Brake System Bleed -> Hydraulic System Flush -> Manual Bleed -> Master Cylinder Bleed -> Pressure Bleed
Vehicle: 2006 Saturn RELAY-2 3.5 V6 GAS
Manual Bleed
- If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
- Fill master cylinder reservoirs with suitable brake fluid. Ensure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
- If master cylinder is suspected to have air in bore, it must be bled first. To bleed master cylinder, proceed as follows:
- Disconnect forward brake pipe connection at master cylinder.
- Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
- Connect and ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Saturn RELAY-2 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Saturn RELAY-2 cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> Montana SV6, Relay, Rendezvous w/3.6L Engine, Relay, Terraza, Uplander & 2004-06 Envoy, Rainier & TrailBlazer
Vehicle: 2006 Saturn RELAY-2 3.5 V6 GAS
For v...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Saturn RELAY-2 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Saturn RELAY-2 cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2005 Saturn RELAY-2 3.5 V6 GAS
Front
- Raise and support vehicle, then remove tire and wheel assembly.
- Remove engine splash shield.
- Insert a suitable drift or punch through brake caliper and into brake rotor to prevent wheel hub and bearing from turning.
- Remove wheel drive shaft spindle nut.
- Remove stabilizer shaft link.
- Disconnect outer tie rod end from steering knuckle. Do not loosen tie rod end jam nut.
- Disconnect wheel speed sensor electrical connector, then reposition wiring harness away from ball joint.
- Disconnect lower ball joint from steering knuckle.
- Install wheel hub remover tool No. J 42129, or equival...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Saturn RELAY-2 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Saturn RELAY-2 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2006 Saturn RELAY-2 3.5 V6 GAS
- Disconnect battery ground cable.
- Remove wiper arms.
- Remove air inlet grill retainers, then air inlet grill.
- Lower washer fluid container into engine compartment.
- Disconnect wiper motor electrical connector.
- Remove wiper module assembly mounting bolts, then carefully guide passenger side of module out first from opening in front plenum.
- Pull module from driver side fender flange opening, then remove module from vehicle.
- Remove throttle body air inlet duct.
- Set parking brake and shift transaxle into Neutral.
- Remove engine mount strut bolts, then swing engine mount struts aside.
- Install ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Saturn RELAY-2 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Saturn RELAY-2 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 2005-07 Montana SV6, Relay, Terraza & 2005-08 Uplander
Vehicle: 2007 Saturn RELAY-2 3.9 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.
- Open the glove compartment door.
- Remove the rear inside instrument panel compartment door.
- Open the cabin filter access door, Fig. .
- Remove the righthand cabin ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Saturn RELAY-2 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Saturn RELAY-2 cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Change Oil, Change Oil Now Or Change Oil Soon Lamp & Messages -> 2007-08 Relay
Vehicle: 2007 Saturn RELAY-2 3.9 V6 FLEX
- With ignition switch in Run and engine Off, repeatedly push Trip/Reset button until OIL is displayed on the DIC (Driver Information Center).
- Push and hold Trip/Reset button for 5 seconds. The number will disappear...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Saturn RELAY-2 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Saturn RELAY-2 cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2005 Saturn RELAY-2 3.5 V6 GAS
- Drain engine coolant into a suitable container.
- Disconnect and then plug lower transmission oil cooler line from radiator.
- Remove air cleaner and duct assembly.
- Remove right side diagonal brace, then the radiator inlet hose.
- Disconnect cooling fan harness electrical connector.
- Loosen engine mount strut nuts from engine side of strut.
- Remove engine mount strut bracket brace bolts from upper radiator support, then rotate struts and brackets rearward.
- Reposition coolant overflow hose from reserv...
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SERPENTINE BELT SERVICE PROCEDURES FOR Saturn RELAY-2 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Saturn RELAY-2 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2005 Saturn RELAY-2 3.5 V6 GAS
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COMPONENT LOCATION DIAGRAMS FOR Saturn RELAY-2 AUTOMOBILES
Component location diagrams for most Saturn RELAY-2 cars and light trucks sold in the U.S. from 1990+.
 Seat Diagram for 2007 Saturn RELAY-2 3.9 V6 FLEXComponents on diagram: |
 Passenger Door Harness Components Diagram for 2006 Saturn RELAY-2 3.5 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Saturn RELAY-2 AUTOMOBILES
OEM drawn wiring diagrams for most Saturn RELAY-2 cars and light trucks sold in the U.S.
 2007 Saturn RELAY-2 3.9 V6 FLEX Wiring DiagramComponents on diagram: |
 2007 Saturn RELAY-2 3.9 V6 FLEX Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Saturn RELAY-2 AUTOMOBILES
OEM TSB listings for most Saturn RELAY-2 cars and light trucks sold in the U.S. from 1985+.
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Document: NORMAL CHARACTERISTICS OF MALFUNCTION INDICATOR LAMP (MIL) DURING ON-BOARD DIAGNOSTIC (OBD) INSPECTION/MAINTENANCE (I/M) TESTING Vehicle: 2007 Saturn RELAY-2 3.9 V6 GAS Auto Systems: |
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Document: OUTSIDE AIR TEMPERATURE DISPLAY INCORRECT OR INSTANTANEOUS FUEL ECONOMY READINGS NOT ACCURATE Vehicle: 2006 Saturn RELAY-2 3.5 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Saturn RELAY-2 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Saturn RELAY-2 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Saturn RELAY-2 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Saturn RELAY-2 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Saturn RELAY-2 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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