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Saturn SW Series CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Saturn REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Saturn SW Series car and truck
repair procedures including Saturn engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Saturn SW Series automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Saturn SW Series AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Saturn SW Series cars and light trucks from 1990+
Component Replacement & Adjustment -> Saturn -> Cooling System Bleed -> L Series -> S Series
Vehicle: 1998 Saturn SW Series 1.9 L4 GAS
L Series
Run engine until thermostat opens, then cycle engine speed from idle to 3000 RPM in 30 second intervals. Add coolant as required to bring level to cold line on reservoir after engine has cooled.
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BRAKE SERVICE PROCEDURES FOR Saturn SW Series AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Saturn SW Series cars and light trucks from 1990+.
Power Brake Units -> Power Brake Unit Service -> BRAKE BOOSTER OVERHAUL -> BRAKE BOOSTER, REPLACE
Vehicle: 1994 Saturn SW Series 1.9 L4 GAS
BRAKE BOOSTER OVERHAUL
Vacuum brake boosters on these vehicles are non-serviceable and must be replaced as an assembly.
BRAKE BOOSTER, REPLACE
- Disconnect battery ground cable and remove air cleaner.
- On models with anti-lock brakes, remove battery, battery box and tray.
- On all models, remove two master cylinder to brake booster nuts and move master cyli...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Saturn SW Series AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Saturn SW Series cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> Except Aveo, Chevette 1.8L Diesel, Corvette, GTO, LaCrosse, Malibu (2004-06) & Malibu Maxx, Vibe, XLR, 2004-05 Corvette & 1998-2002 Metro & Prizm
Vehicle: 1993 Saturn SW Series 1.9 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the v...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Saturn SW Series AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Saturn SW Series cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1995 Saturn SW Series 1.9 L4 GAS
- Depress brake pedal and loosen drive axle nut.
- Raise and support vehicle, then remove front wheel and tire assembly and front inner splash shield. If left drive axle or intermediate shaft is being removed, drain fluid from transaxle.
- Remove drive axle nut and washer.
- Remove and discard lower control arm to steering knuckle cotter pin.
- Loosen lower control arm to steering knuckle castle nut to point where top of castle nut is even with top of ball stud. Do not remove castle nut at this time.
- Separate lower control arm from steering knuckle, using removal tool No. SA9132S or equ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Saturn SW Series AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Saturn SW Series cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1999 Saturn SW Series 1.9 L4 GAS
- Disconnect battery ground cable.
- Remove drive belt.
- Raise and support vehicle, then remove righthand wheel.
- Remove righthand wheelwell and alternator splash shields, then disconnect field wires.
- Hold B+ output stud from rotating using suitable tool ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Saturn SW Series AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Saturn SW Series cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Cars -> Malfunction Indicator Lamp (MIL) -> Saturn
Vehicle: 1999 Saturn SW Series 1.9 L4 GAS
As a bulb and system check, the lamp will light with the ignition on and the engine not running. When the engine is started, the lamp will turn off. If the lamp remains on, the self diagnostic system has detected a fault. If the fault is intermittent or the system is repaired, the lamp will go off after three trips but a diagnostic trouble code (DTC) will be stored in the PCM. Use a suitable scan tool to retrieve and erase any DTCs using the "Clear DTC Information" option. If the lamp remains lit while the engine is running or when a fault is suspected due to a driveability problem, perfor...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Saturn SW Series AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Saturn SW Series cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1995 Saturn SW Series 1.9 L4 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator using hose clamp pliers.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from thermostat housing using hose clamp pliers.
- Remove radiator outlet hose from thermostat housing and from vehicle.
- Reverse proced...
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SERPENTINE BELT SERVICE PROCEDURES FOR Saturn SW Series AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Saturn SW Series cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1998 Saturn SW Series 1.9 L4 GAS
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COMPONENT LOCATION DIAGRAMS FOR Saturn SW Series AUTOMOBILES
Component location diagrams for most Saturn SW Series cars and light trucks sold in the U.S. from 1990+.
 Ground Locations Diagram for 1995 Saturn SW Series 1.9 L4 GASComponents on diagram: |
 Instrument Pane & Engine Compartment Diagram for 1993 Saturn SW Series 1.9 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Saturn SW Series AUTOMOBILES
OEM drawn wiring diagrams for most Saturn SW Series cars and light trucks sold in the U.S.
 2000 Saturn SW Series 1.9 L4 GAS Wiring DiagramComponents on diagram: |
 2000 Saturn SW Series 1.9 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Saturn SW Series AUTOMOBILES
OEM TSB listings for most Saturn SW Series cars and light trucks sold in the U.S. from 1985+.
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Document: OIL CONSUMPTION CONCERNS - DIAGNOSIS & PROCEDURE Vehicle: 1994 Saturn SW Series 1.9 L4 GAS Auto Systems: |
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Document: VIBRATION ANALYSIS WORKSHEET - REVISED Vehicle: 1993 Saturn SW Series 1.9 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Saturn SW Series AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Saturn SW Series cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Saturn SW Series cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Saturn SW Series cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Saturn SW Series cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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