1992 Volkswagen Eurovan A/C & Heater Service (ONLINE REPAIR MANUALS)

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1992 Volkswagen Eurovan car and truck repair procedures including Volkswagen engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 1992 Volkswagen Eurovan automobile. Try the Automotix DIY solution today!
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We have info for following modifications of 1992 Volkswagen Eurovan

  • 1992 Volkswagen Eurovan CL 2.5 L5 GAS, CC:2459, CID:150, Fuel Injection, Aspiration:150, Engine VIN:, Desg:C
  • 1992 Volkswagen Eurovan CV 2.5 L5 GAS, CC:2459, CID:150, Fuel Injection, Aspiration:150, Engine VIN:, Desg:C
  • 1992 Volkswagen Eurovan GL 2.5 L5 GAS, CC:2459, CID:150, Fuel Injection, Aspiration:150, Engine VIN:, Desg:C

A/C & HEATER SERVICE PROCEDURES FOR 1992 Volkswagen Eurovan AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1992 Volkswagen Eurovan cars and light trucks from 1990+

Cooling System Capacities -> Volkswagen -> 1992-2002
Vehicle: 1992 Volkswagen Eurovan CL 2.5 L5 GAS

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A/C & HEATER SERVICE PROCEDURES FOR 1992 Volkswagen Eurovan AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1992 Volkswagen Eurovan cars and light trucks from 1990+

Volkswagen -> Component Replacement & Adjustment -> BLOWER MOTOR, REPLACE -> CABRIOLET -> CORRADO, GOLF, GTI, JETTA & PASSAT -> FOX -> VANAGON
Vehicle: 1992 Volkswagen Eurovan CV 2.5 L5 GAS

CABRIOLET

  • Disconnect battery ground cable.
  • If equipped with A/C, remove screws securing air distribution flap housing to cowl and partially remove cover.
  • Remove screws securing heater cover to cowl and remove cover.
  • Remove resistor retaining bolts and lay resistor aside.
  • Remove clamp and screws securing motor, then remove fan and motor assembly, Fig. .
  • Reverse procedure to install.

CORRADO, GOLF, GTI, JETTA & PASSAT

It may be necessary to remove glove box assembly to gain access to blower motor.

  • Disconnect bat...

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A/C & HEATER SERVICE PROCEDURES FOR 1992 Volkswagen Eurovan AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1992 Volkswagen Eurovan cars and light trucks from 1990+

Volkswagen -> Diagnosis & Testing -> A/C SYSTEM TROUBLESHOOTING -> COMPRESSOR CLUTCH DOES NOT ENGAGE -> FRESH AIR CANNOT BE ADJUSTED -> FRESH AIR CANNOT BE TURNED OFF -> INSUFFICIENT COOLING -> INSUFFICIENT OR NO HEAT -> INTERMITTENT COOLING -> NO COOLING -> WINDSHIELD DOES NOT CLEAR
Vehicle: 1992 Volkswagen Eurovan CL 2.5 L5 GAS

COMPRESSOR CLUTCH DOES NOT ENGAGE

  • Check condition of A/C system wires, connections and fuses.
  • Check A/C compressor drive belt for wear or improper tension.
  • Start engine, then turn A/C On.
  • Using a jumper wire, briefly connect both blue wires on A/C pressure switch. Do not jump terminals longer than necessary. Damage will occur to clutch and A/C system.
  • If A/C compressor clutch engages, system is low on refrigerant.

INSUFFICIENT COOLING

  • Check air distribution system noting the following:
    • Blower moto...

CLICK HERE TO GET FULL ACCESS TO 1992 Volkswagen Eurovan A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 1992 Volkswagen Eurovan AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1992 Volkswagen Eurovan cars and light trucks from 1990+

Imported Cars & Light Trucks & Vans -> 1991-92 -> Oil Charge -> 1992 240SX -> 1992 Q45 -> 1992 Sonata -> 3000GT -> 323 -> 911 -> 928 -> 929 -> Accord -> Acura -> Amigo, Pickup & Rodeo -> B2200 & B2600i -> Civic -> Corrado & Passat -> Daihatsu -> Delco 4 Cylinder Radial Compressor -> Diamante -> Eclipse -> ES 300 -> Except 1992 240SX -> Except 1992 Q45 -> Except 1992 Sonata -> Except ES 300 -> Except SVX -> Except York Compressors -> Expo -> Galant -> Golf, GTI & Jetta -> Honda -> Hyundai -> Impulse & Stylus -> Infiniti -> Isuzu -> Jaguar -> Lexus -> Mazda -> Mercedes Benz -> Miata -> Mirage -> Mitsubishi -> Montero -> MPV -> MX-6 & 626 -> Navajo -> Nissan -> Peugeot -> Pickup -> Porsche -> Precis -> Prelude -> RX-7 -> Saab -> Sanden Compressor -> Seiko-Seiki Compressor -> Sterling -> Subaru -> Suzuki -> SVX -> Toyota -> Trooper -> Vanagon -> Volkswagen -> Volvo -> York Compressors
Vehicle: 1992 Volkswagen Eurovan GL 2.5 L5 GAS

Acura

When replacing compressor, drain 1 ounce of oil from replacement compressor prior to installation. When replacing other components, add oil as follows:

Condenser:
Integra 1/3 ounce
Legend 1/2 ounce
Vigor 2/3 ounce
Evaporator:
Integra-1 ounce
Legend 1/2 ounces
Vigor 1/2 ounce
Lines 1/3 ounce
Receiver/Drier 1/3 ounce

Daihatsu

When overhauling or replacing compressor, drain oil from old compressor and measure amount of oil recovered, add same amount measured plus an additional .7 ounce to compressor. When re...

CLICK HERE TO GET FULL ACCESS TO 1992 Volkswagen Eurovan A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 1992 Volkswagen Eurovan AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1992 Volkswagen Eurovan cars and light trucks from 1990+

Volkswagen -> Diagnosis & Testing -> A/C SYSTEM TROUBLESHOOTING -> COMPRESSOR CLUTCH DOES NOT ENGAGE -> FRESH AIR CANNOT BE ADJUSTED -> FRESH AIR CANNOT BE TURNED OFF -> INSUFFICIENT COOLING -> INSUFFICIENT OR NO HEAT -> INTERMITTENT COOLING -> NO COOLING -> WINDSHIELD DOES NOT CLEAR
Vehicle: 1992 Volkswagen Eurovan GL 2.5 L5 GAS

COMPRESSOR CLUTCH DOES NOT ENGAGE

  • Check condition of A/C system wires, connections and fuses.
  • Check A/C compressor drive belt for wear or improper tension.
  • Start engine, then turn A/C On.
  • Using a jumper wire, briefly connect both blue wires on A/C pressure switch. Do not jump terminals longer than necessary. Damage will occur to clutch and A/C system.
  • If A/C compressor clutch engages, system is low on refrigerant.

INSUFFICIENT COOLING

  • Check air distribution system noting the following:
    • Blower moto...

CLICK HERE TO GET FULL ACCESS TO 1992 Volkswagen Eurovan A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 1992 Volkswagen Eurovan AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1992 Volkswagen Eurovan cars and light trucks from 1990+

Volkswagen -> Component Replacement & Adjustment -> ADJUSTMENTS -> A/C SWITCH, ADJUST -> Blower Motor Activated Switch -> Cabriolet -> MICROSWITCH, ADJUST -> Temperature Lever Activated Switch -> TEMPERATURE SWITCH, ADJUST -> VACUUM DISTRIBUTOR, ADJUST
Vehicle: 1992 Volkswagen Eurovan GL 2.5 L5 GAS

A/C SWITCH, ADJUST

Blower Motor Activated Switch
  • Remove heater controls assembly.
  • Connect ohmmeter to switch.
  • Loosen adjusting screw on top rear of switch.
  • Turn switch until switch is off in first detent, turns on past first detent but before second detent, and remains on in detents two through five.
  • Tighten adjusting screw and reinstall assembly.
Temperature Lever Activated Switch
  • Remove heater controls assembly.
  • Connect ohmmeter to switch.
  • Move temperature lever to detent.
  • Loosen adjusting screw...

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