1992 Volvo 740 Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1992 Volvo 740

  • 1992 Volvo 740 2.3 L4 GAS, CC:2316, Fuel Injection, Engine VIN:, Desg:8
  • 1992 Volvo 740 2.3 L4 GAS, CC:2316, Fuel Injection, Engine VIN:, Desg:8

BRAKE SERVICE PROCEDURES FOR 1992 Volvo 740 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Volvo 740 cars and light trucks from 1990+.

VOLVO, ANTI-LOCK BRAKES -> DIAGNOSIS & TESTING -> COMPONENT FAULT TRACING
Vehicle: 1992 Volvo 740 2.3 L4 GAS

The control unit contains a monitoring circuit to detect any internal faults in the control unit and any electrical faults in the sensors, hydraulic modulator or signaling system.

If a fault occurs, the control unit disengages the ABS and illuminates a warning light. When the warning light comes on, a complete fault tracing procedure should be followed. The fault tracing procedure assumes that the standard braking system is fully operational.

COMPONENT FAULT TRACING

All procedures must be completed to avoid damaging the control unit.

Refer to Figs through when performing the f...

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BRAKE SERVICE PROCEDURES FOR 1992 Volvo 740 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Volvo 740 cars and light trucks from 1990+.

VOLVO, DISC BRAKES -> REAR DISC BRAKE SERVICE -> BRAKE PADS, REPLACE -> CALIPER REMOVAL & OVERHAUL -> PARKING BRAKE SHOES, REPLACE
Vehicle: 1992 Volvo 740 2.3 L4 GAS

The following procedures are applicable to all models. Some models may use either Girling or ATE type rear caliper assemblies, Figs. and .

BRAKE PADS, REPLACE

  • Raise and support rear of vehicle, then remove rear wheels and tires.
  • Using a suitable punch, remove lockpins and spring clips, then remove pads.
  • Using a suitable clamp, press pistons back into bore.
  • Install new pads, then replace lockpins and spring clips.
  • Install wheels and lower vehicle. After replacing pads on any disc brake system, caliper pistons will be retracted in their bores and will require at least one full...

CLICK HERE TO GET FULL ACCESS TO 1992 Volvo 740 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Volvo 740 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Volvo 740 cars and light trucks from 1990+.

VOLVO, HYDRAULIC BRAKE SYSTEMS -> SYSTEM SERVICE -> Assembly -> Clean & Inspect -> Disassembly -> MASTER CYLINDER OVERHAUL -> MASTER CYLINDER, REPLACE -> PRESSURE DIFFERENTIAL WARNING VALVE, REPLACE -> REGULATING VALVE, REPLACE
Vehicle: 1992 Volvo 740 2.3 L4 GAS

MASTER CYLINDER, REPLACE

  • Place a cover over the fender to protect paint from brake fluid.
  • Disconnect brake lines and cap openings.
  • Remove retaining nuts, then the master cylinder.
  • Reverse procedure to install. Bleed master cylinder prior to installation.

MASTER CYLINDER OVERHAUL

Disassembly
  • Remove reservoir from master cylinder.
  • Drain fluid from reservoir, then remove seals.
  • Remove circlip and withdraw pistons and return spring.
Clean & Inspect
  • Polish inner surface of the master cylinder with a honing tool (cylinder grinding tool).
  • Clean all pistons parts and cylinder with methylated spirits...

CLICK HERE TO GET FULL ACCESS TO 1992 Volvo 740 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Volvo 740 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Volvo 740 cars and light trucks from 1990+.

VOLVO, ANTI-LOCK BRAKES -> COMPONENT SERVICE -> BLEEDING ABS SYSTEM -> CONTROL UNIT, REPLACE -> HYDRAULIC MODULATOR, REPLACE -> LESS MULTI-LINK AXLE -> REAR SENSOR, REPLACE -> WITH MULTI-LINK AXLE
Vehicle: 1992 Volvo 740 2.3 L4 GAS

BLEEDING ABS SYSTEM

A diaphragm type pressure bleeder should be used to bleed system.

Bleed system with wheels on vehicle.

  • Raise vehicle and fill brake fluid reservoir to MAX mark.
  • Install automatic filler cap.
  • Use only upper nipple for bleeding vehicles equipped with Multi-Link.
  • Begin by bleeding one of rear wheels as follows:
    • Connect bleeder tool to one of the bleed nipples. Connect bleeder unit.
    • Connect air hose to other side of unit.
    • Open bleed nipple and close it when no bubbles remain in fluid flowing out.
  • Repeat procedure on other rear wheel and both front wheels. On front wheels...

CLICK HERE TO GET FULL ACCESS TO 1992 Volvo 740 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Volvo 740 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Volvo 740 cars and light trucks from 1990+.

VOLVO, DISC BRAKES -> PARKING BRAKE ADJUSTMENT
Vehicle: 1992 Volvo 740 2.3 L4 GAS

  • Remove rear ashtray.
  • Working through ashtray hole, tighten adjust...

CLICK HERE TO GET FULL ACCESS TO 1992 Volvo 740 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Volvo 740 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Volvo 740 cars and light trucks from 1990+.

VOLVO, ANTI-LOCK BRAKES -> COMPONENT SERVICE -> BLEEDING ABS SYSTEM -> CONTROL UNIT, REPLACE -> HYDRAULIC MODULATOR, REPLACE -> LESS MULTI-LINK AXLE -> REAR SENSOR, REPLACE -> WITH MULTI-LINK AXLE
Vehicle: 1992 Volvo 740 2.3 L4 GAS

BLEEDING ABS SYSTEM

A diaphragm type pressure bleeder should be used to bleed system.

Bleed system with wheels on vehicle.

  • Raise vehicle and fill brake fluid reservoir to MAX mark.
  • Install automatic filler cap.
  • Use only upper nipple for bleeding vehicles equipped with Multi-Link.
  • Begin by bleeding one of rear wheels as follows:
    • Connect bleeder tool to one of the bleed nipples. Connect bleeder unit.
    • Connect air hose to other side of unit.
    • Open bleed nipple and close it when no bubbles remain in fluid flowing out.
  • Repeat procedure on other rear wheel and both front wheels. On front wheels...

CLICK HERE TO GET FULL ACCESS TO 1992 Volvo 740 BRAKE SERVICE PROCEDURES

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