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Volvo 740 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Volvo 740 car and truck
repair procedures including Volvo engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Volvo 740 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Volvo 740 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Volvo 740 cars and light trucks from 1990+
Import Compressor Service -> Delco-Air Compressors
Vehicle: 1991 Volvo 740 SE 2.3 L4 GAS
NOTE: For Service Procedures On Delco R4 Radial Compressor, 6 Cylinder Axial Compressors And DA-V5 Variable Displacement Compressors, Refer To in General Motors.
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BRAKE SERVICE PROCEDURES FOR Volvo 740 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Volvo 740 cars and light trucks from 1990+.
VOLVO, DISC BRAKES -> REAR DISC BRAKE SERVICE -> BRAKE PADS, REPLACE -> CALIPER REMOVAL & OVERHAUL -> PARKING BRAKE SHOES, REPLACE
Vehicle: 1990 Volvo 740 GL 2.3 L4 GAS
The following procedures are applicable to all models. Some models may use either Girling or ATE type rear caliper assemblies, Figs. and .
BRAKE PADS, REPLACE
- Raise and support rear of vehicle, then remove rear wheels and tires.
- Using a suitable punch, remove lockpins and spring clips, then remove pads.
- Using a suitable clamp, press pistons back into bore.
- Install new pads, then replace lockpins and spring clips.
- Install wheels and lower vehicle. After replacing pads on any disc brake system, caliper pistons will be retracted in their bores and will require at least one full...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Volvo 740 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Volvo 740 cars and light trucks sold in the U.S. for 1980+.
Volvo -> Fuel Filter Scheduled Maintenance -> 1986-95 -> Normal Service -> Severe Service
Vehicle: 1990 Volvo 740 GL 2.3 L4 GAS
Normal Service
Replace every 60,000 m...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Volvo 740 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Volvo 740 cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace
Vehicle: 1990 Volvo 740 GLE 2.3 L4 GAS
- Raise and support vehicle.
- Remove u-joint bolts.
- Pry shaft backwards slightly and tilt it down forward...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Volvo 740 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Volvo 740 cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1992 Volvo 740 2.3 L4 GAS
- Remove hose and pipe for charge air cooler.
- Remove splash guard.
- Remove power cable and antenna from starter motor.
- ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Volvo 740 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Volvo 740 cars and light trucks sold in the U.S. from 1990+.
Volvo -> Check Engine Lamp ->
Vehicle: 1992 Volvo 740 2.3 L4 GAS
This lamp should be illuminated when the ignition switch is placed in the On position. After the engine has been started, the lamp should go out. If it remains lit, a problem has b...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Volvo 740 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Volvo 740 cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1990 Volvo 740 2.3 L4 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition inlet hose clamp at radiator and remove hose.
- Reposition inlet hose clamp at cylinder head and remove hose.
- Remove hose from vehicle.
- Reverse procedure to ...
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COMPONENT LOCATION DIAGRAMS FOR Volvo 740 AUTOMOBILES
Component location diagrams for most Volvo 740 cars and light trucks sold in the U.S. from 1990+.
 High & Low Beam Components Diagram for 1992 Volvo 740 2.3 L4 GASComponents on diagram: |
 Ignition System EZ-116K Components Diagram for 1991 Volvo 740 SE 2.3 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Volvo 740 AUTOMOBILES
OEM drawn wiring diagrams for most Volvo 740 cars and light trucks sold in the U.S.
 1989 Volvo 740 GL 2.3 L4 GAS Wiring DiagramComponents on diagram: |
 1992 Volvo 740 2.3 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Volvo 740 AUTOMOBILES
OEM TSB listings for most Volvo 740 cars and light trucks sold in the U.S. from 1985+.
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Document: EXPANDABLE ITEMS REIMBURSEMENT LEVEL Vehicle: 1986 Volvo 740 GLE 2.4 L6 DIESEL Auto Systems: |
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Document: GISLAVED LIMITED WARRANTY-STEEL BELTED RADIAL TIRES Vehicle: 1987 Volvo 740 GLE 2.3 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Volvo 740 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Volvo 740 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Volvo 740 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Volvo 740 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Volvo 740 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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