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Volvo CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Volvo car and truck
repair procedures including Volvo engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Volvo
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Volvo AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Volvo cars and light trucks from 1990+
Volvo -> Component Replacement & Adjustment -> Blower Motor Fan Resistor, Replace -> C70, S70 & V70
Vehicle: 1999 Volvo V70 2.3 L5 GAS
C70, S70 & V70
- Remove glove compartment and soundproofing panels...
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BRAKE SERVICE PROCEDURES FOR Volvo AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Volvo cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> Master Cylinder -> Pressure Differential Warning Valve -> Regulating Valve
Vehicle: 2000 Volvo C70 2.3 L5 GAS
Master Cylinder
- Place a cover over the fender to protect paint from brake fluid.
- Disconnect brake lines and cap openings.
- Remove retaining nuts, then the master cylinder.
- Reverse procedure to install. Bleed master cylinder prior to installation.
Regulating Valve
The regulating valve must be replaced as an assembly.
- Disconnect brake pipe from valve, replace unions if necessary...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Volvo AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Volvo cars and light trucks sold in the U.S. for 1980+.
Volvo -> Component Locations -> 2003-06 Volvo XC90, 2001-06 S60, 2000-04 S40 & V40, 1999-06 S80, 1998-06 C70, S70, V70 & 1992-97 850
Vehicle: 2003 Volvo V40 1.9 L4 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Volvo AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Volvo cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace
Vehicle: 1990 Volvo 760 2.3 L4 GAS
- Raise and support vehicle.
- Remove u-joint bolts.
- Pry shaft backwards slightly and tilt it down forward...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Volvo AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Volvo cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 2005 Volvo S60 R 2.5 L5 GAS
The TPMS (Tire Pressure Monitor System) has a CEM (Central Electronic Module), a remote RRX (Receiver Module), or a RKE (Remote keyless Entry), if keyless entry is installed. There are sensors mounted in the wheels and are activated when the vehicle exceeds 25 mph. The sensors transmit...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Volvo AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Volvo cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2001 Volvo S60 2.4 L5 GAS
- Disconnect battery ground cable at battery.
- On turbo models, remove air intake between radiator and air cleaner (ACL) housing.
- Remove charge air pipe over engine.
- On all models, remove engine cooling fan.
- Remove charge air pipe from cooling system.
- Remove auxiliaries belt.
- Remove bolt and nut that run through upper mounting.
- On models with air conditioning, loosen lower bolts for compressor s...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Volvo AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Volvo cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Volvo -> 2000-04 S40 & V40
Vehicle: 2003 Volvo V40 1.9 L4 GAS
The cabin air filter should be replaced every 15,000 miles. The filter should be replaced more often if air flow is less than normal.
- Remove the sound proofing panel from under the passenger side of the instrument panel, Fi...
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MAINTENANCE LAMP RESET PROCEDURES FOR Volvo AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Volvo cars and light trucks sold in the U.S. from 1990+.
Volvo -> Air Bag Warning Lamp ->
Vehicle: 1990 Volvo 760 GLE 2.8 V6 GAS
If the Air Bag warning lamp lights and stays on, diagnosis and ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Volvo AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Volvo cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2009 Volvo V70 3.2 3.2 L6 GAS
- Remove bumper cover.
- Remove electric cooling fan.
- Drain coolant into a suitable container.
- Remove righthand headlight.
- Remove lower radiator hose and overflow hose.
- Remove radiator to condenser fasteners.
- On models with automatic transmission, remove lower oil cooler hose from radiator unit. Collect oil from oil cooler in a suitable container.
- On all models, remove screws for radiator unit on front cover plate.
- Raise and support vehic...
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SERPENTINE BELT SERVICE PROCEDURES FOR Volvo AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Volvo cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2004 Volvo S60 T5 2.3 L5 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Volvo AUTOMOBILES
Component location diagrams for most Volvo cars and light trucks sold in the U.S. from 1990+.
 Generator Diagram for 2002 Volvo C70 2.4 L5 GASComponents on diagram: |
 DSA System Diagram for 2002 Volvo V40 1.9 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Volvo AUTOMOBILES
OEM drawn wiring diagrams for most Volvo cars and light trucks sold in the U.S.
 1998 Volvo V70 GLT 2.4 L5 GAS Wiring DiagramComponents on diagram: |
 2005 Volvo V50 I 2.4 L5 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Volvo AUTOMOBILES
OEM TSB listings for most Volvo cars and light trucks sold in the U.S. from 1985+.
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Document: PISTONS, REPLACING Vehicle: 2003 Volvo V70 2.4 L5 GAS Auto Systems: |
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Document: LEMON LAWS AND REPEAT REPAIR PROCEDURES Vehicle: 1998 Volvo S90 2.9 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Volvo AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Volvo cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Volvo cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Volvo cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Volvo cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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