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Volvo CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Volvo car and truck
repair procedures including Volvo engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Volvo
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Volvo AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Volvo cars and light trucks from 1990+
Volvo -> Component Replacement & Adjustment -> Cabin Air Filter, Replace -> C70, S70 & V70
Vehicle: 2002 Volvo S80 2.9 L6 GAS
C70, S70 & V70
- Remove plane over blow...
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BRAKE SERVICE PROCEDURES FOR Volvo AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Volvo cars and light trucks from 1990+.
Disc Brakes -> Rotor, Replace -> Front -> Rear
Vehicle: 1998 Volvo S70 2.4 L5 GAS
Front
- Remove retaining spring from caliper.
- Remove mounting bolts, then the caliper. Hang caliper from a steel wire as not to damage brake hose.
- Remove caliper mounting bracket.
- Remove rotor locating pins, then the rotor.
- Reverse procedure to install. Tighten locating pin and caliper mounting bracket bolts to specifications.
Rear
- Press out split pins with a .12 (3mm) mandrel, the remove retaining spring...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Volvo AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Volvo cars and light trucks sold in the U.S. for 1980+.
Volvo -> Component Locations -> 1998 Volvo S90, V90, 1983-93 240, 1980-84 260, 1985-92 740, 1983-90 760, 1987-90 780 & 1991-97 940 & 960
Vehicle: 1991 Volvo 940 SE 2.3 L4 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Volvo AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Volvo cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 2005 Volvo XC90 T6 2.9 L6 GAS
- Raise and support vehicle on lift.
- Remove front member from body, exhaust pipe and Three-Way Catalytic Converter.
- Remove brake pipe from mountings in member. If the same driveshaft is to be reinstalled. Mark the driveshaft CV joint in relation to the bevel gear flange.
- Support front section of exhaust pipe so as not to put strain on exhaust manifold.
- Remove rear exhaust system assembly.
- Remove bolts from joint using suitable tool to hold driveline while removing bolts.
- Leave one bolt in place by a few threads for safety.
- On models with vibration dampner, hold driveline with suitab...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Volvo AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Volvo cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 2006 Volvo XC90 2.5T 2.5 L5 GAS
The TPMS (Tire Pressure Monitor System) has a CEM (Central Electronic Module), a remote RRX (Receiver Module), or a RKE (Remote keyless Entry), if keyless entry is installed. There are sensors mounted in the wheels and are activated when the vehicle exceeds 25 mph. The sensors transmit...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Volvo AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Volvo cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2007 Volvo XC70 2.5 L5 GAS
- Disconnect battery ground cable.
- Remove intake manifold between front cover plate and air cleaner housing.
- On models equipped with turbo, loosen hose clamps between charge air cooler and electronic throttle module, disconnect electrical connector and remove charge air cooler hose.
- On all model...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Volvo AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Volvo cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Volvo -> 1999-2006 S80, 2001-09 S60, 2001-07 V70, XC70 & 2003-09 XC90
Vehicle: 2005 Volvo S60 2.5T 2.5 L5 GAS
The cabin air filter should be replaced every 15,000 miles. The filter should be replaced more often if air flow is less than normal.
- Remove the sound proofing panel from under the passenger side of the instrument panel.
- Remove the cabin air filter cover retaining screws, then the cover, Fig. .
- Press down on the cabin air filte...
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MAINTENANCE LAMP RESET PROCEDURES FOR Volvo AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Volvo cars and light trucks sold in the U.S. from 1990+.
Volvo -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2008-09 S80 -> Relearn -> Reset
Vehicle: 2008 Volvo S80 V8 4.4 V8 GAS
Reset
There are two warning levels that generate different warning messages, one warning for low pressure and a warning for very low pressure. A warning lamp also lights in the Driver information module (DIM) at the same time as the warning message appears. To reset a warning, stop the vehicle, inflate the low tire with air. The warning lamp in the DIM disappears the next time the ignition is turned on.
Relearn
Ther...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Volvo AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Volvo cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2010 Volvo XC60 T6 3.0 L6 GAS
Lower
- Drain coolant into a suitable container.
- Reposition lower hose clamp at radiator and remove hose.
- Reposition lower hose clamp at water pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure to i...
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SERPENTINE BELT SERVICE PROCEDURES FOR Volvo AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Volvo cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2004 Volvo C70 2.4 L5 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Volvo AUTOMOBILES
Component location diagrams for most Volvo cars and light trucks sold in the U.S. from 1990+.
 Accelerator Pedal Sensor, Clutch Pedal Sensor & Brake Pedal Sensor Diagram for 1999 Volvo V70 X/C AWD 2.4 L5 GASComponents on diagram: |
 Safety Components Diagram for 2008 Volvo S40 T5 2.5 L5 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Volvo AUTOMOBILES
OEM drawn wiring diagrams for most Volvo cars and light trucks sold in the U.S.
 1990 Volvo 780 2.3 L4 GAS Wiring DiagramComponents on diagram: |
 2003 Volvo S40 1.9 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Volvo AUTOMOBILES
OEM TSB listings for most Volvo cars and light trucks sold in the U.S. from 1985+.
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Document: SPEC TOOL - VOLVO SYS TESTER BLUE MEMORY UPDATE -REV Vehicle: 1998 Volvo S90 2.9 L6 GAS Auto Systems: |
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Document: RETAILER PROCEDURES FOR INCIDENT REPORTING Vehicle: 2003 Volvo S60 2.4 L5 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Volvo AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Volvo cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Volvo cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Volvo cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Volvo cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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