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Volvo V70 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR Volvo V70 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Volvo V70 cars and light trucks from 1990+
Imported Cars & Light Trucks & Vans -> 2001-02 -> Refrigerant Recovery
Vehicle: 2002 Volvo V70 2.4 L5 GAS
R-134a systems require the use of special service equipment designed specifically for R-134a systems. R-12 servicing equipment cannot be used on R-134a systems.
R-12 recovery stations cannot be used on R-134a systems. A separate recovery station must be used on R-134a systems. The refrigerants are not compatible and will contaminate the R-12 recovery station.
The use of refrigerant recovery and recycling stations allows the recovery and reuse of refrigerant after contaminants and moisture have been removed.
When using a recovery or recycling station...
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BRAKE SERVICE PROCEDURES FOR Volvo V70 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Volvo V70 cars and light trucks from 1990+.
Anti-lock Brakes -> Troubleshooting -> Component Fault Tracing
Vehicle: 1998 Volvo V70 2.4 L5 GAS
Component Fault Tracing
All procedures must be completed to avoid damaging the control unit.
Refer to wiring diagram and component locations in Figs. and , during fault tracing procedures.
- Check fuse in transient surge protector
- Check all connectors, wires and ground connections for ABS System.
- Switch ignition off.
- Disconnect connector from control unit by depressing lock spring and swinging connector out.
- Remove cover from hydraulic modulator.
- Remove cover from control unit connector.
- Remove white protective moldings from sides of connector.
- Check ground connections in connector.
- Always ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Volvo V70 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Volvo V70 cars and light trucks sold in the U.S. for 1980+.
Volvo -> Fuel Filter Replacement -> S70, V70, XC70 & 850
Vehicle: 2005 Volvo V70 2.4 2.4 L5 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Always disconnect the battery ground cable before replacing the fuel filter. Position a shop towel over fuel filter connections before disconnecting.
- Remove the throttle pulley cover and shield over the valve on fuel rail.
- Connect adapter tool (Volvo tool No. 999 5484 or equivalent), to fuel drainage unit (Volvo tool Nos. 981 2270, 2273 and 2282 or equivalents).
- Connect the adapter to va...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Volvo V70 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Volvo V70 cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 1998 Volvo V70 X/C AWD 2.4 L5 GAS
- Raise and support vehicle.
- Remove front member from body, exhaust pipe and Three-Way Catalytic Converter (TWC).
- Remove brake pipe from mountings in member. If same propeller shaft is to be reinstalled, mark propeller shaft CV joint in relation to bevel gear flange.
- Remove screws from propeller shaft. Use a suitable counterhold tool.
- Support front section of exhaust pipe so as not to put strain on exhaust manifold.
- Remove rear exhaust system assembly. If same propeller shaft is to be reused, mark propeller shaft CV joint in relation to flange.
- Remove screws from joint. Use a suitab...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Volvo V70 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Volvo V70 cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Installation -> Removal -> TPMS Pressure Warning Valve & Transmitter
Vehicle: 2005 Volvo V70 2.5T 2.5 L5 GAS
TPMS Pressure Warning Valve & Transmitter
For series C70, S40, V50 and 2007 S80, refer to Fig. service TPMS sensor identification.
For series V70, XC70, 2005-06 S80, S60 up to chassis number 688292 and XC90 up to chassis number 456766, refer to Fig. TPMS sensor identification.
On S60 and XC90 vehicles, a newer version of the TPMS sensor, Fig. , with a rubber valve stem and a snap-in transmitter was introduced in production starting with following S60 chassis numbers 688293 and XC90 chassis number 456767. The appearance of a rubber valve stem does not indicate lack of TPMS sen...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Volvo V70 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Volvo V70 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2003 Volvo V70 2.5 L5 GAS
- Disconnect battery ground cable.
- Remove bolts for intake manifold front cover plate air cleaner module.
- Remove vacuum hose to MAF sensor and disconnect electrical connector.
- Disconnect brake vacuum hose from intake manifold.
- Disconnect vacuum hose from vacuum pump then move hoses to one side.
- Remove tie straps for cable harness on air cleaner module.
- Remove screw holding cable harness and move cable harness below air cleaner module.
- Remove bolt securing oil dipstick tube.
- Detach hose clamp for rubber hose on electronic throttle module then move hose to one side.
- Remove bolts for elec...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Volvo V70 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Volvo V70 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Volvo -> 1999-2006 S80, 2001-09 S60, 2001-07 V70, XC70 & 2003-09 XC90
Vehicle: 2004 Volvo V70 2.4 L5 GAS
The cabin air filter should be replaced every 15,000 miles. The filter should be replaced more often if air flow is less than normal.
- Remove the sound proofing panel from under the passenger side of the instrument panel.
- Remove the cabin air filter cover retaining screws, then the cover, Fig. .
- Press down on the cabin air filte...
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MAINTENANCE LAMP RESET PROCEDURES FOR Volvo V70 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Volvo V70 cars and light trucks sold in the U.S. from 1990+.
Volvo -> Anti-Lock Brake System (ABS)/Dynamic Stability & Traction Control (DSTC)/Stability Traction Control (STC) Warning Lamp ->
Vehicle: 2004 Volvo V70 2.4 L5 GAS
The warning lamp is used to warn of an system fault. The lamp input monitors the condition of the system. The lamp will be lit during engine start-up, but should go out when the self-diagnostic sy...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Volvo V70 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Volvo V70 cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1999 Volvo V70 2.4 L5 GAS
- Remove expansion tank cap.
- Remove guard under radiator.
- Open radiator drain cock.
- Collect coolant into a suitable container with a hose on drain cock.
- Close drain cock.
- Remove engine coolant fan.
- Detach upper and lower engine radiator hoses
- On models with automatic transmissions: Detach oil cooler ho...
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SERPENTINE BELT SERVICE PROCEDURES FOR Volvo V70 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Volvo V70 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2003 Volvo V70 2.5 L5 GAS
- Disconnect negative battery cable.
- Remove cover over engine control module box and move it to one side.
- Remove engine control module by carefully pulling it up and out using a suitable tool. Do not touch terminal pins on engine contro...
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COMPONENT LOCATION DIAGRAMS FOR Volvo V70 AUTOMOBILES
Component location diagrams for most Volvo V70 cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR Volvo V70 AUTOMOBILES
OEM drawn wiring diagrams for most Volvo V70 cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Volvo V70 AUTOMOBILES
OEM TSB listings for most Volvo V70 cars and light trucks sold in the U.S. from 1985+.
Document: WHEEL DIRT DEFLECTORS - INSTALLATION Vehicle: 1999 Volvo V70 2.4 L5 GAS Auto Systems: |
Document: SPEC TOOLS - M4.4 SOFTWARE UPGRADE Vehicle: 1998 Volvo V70 2.4 L5 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Volvo V70 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Volvo V70 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Volvo V70 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Volvo V70 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Volvo V70 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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