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Volvo 240 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Volvo 240 car and truck
repair procedures including Volvo engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Volvo 240 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Volvo 240 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Volvo 240 cars and light trucks from 1990+
Volvo -> Component Replacement & Adjustment -> EVAPORATOR THERMOSTAT, REPLACE -> 240
Vehicle: 1992 Volvo 240 GL 2.3 L4 GAS
240
- Remove glove compartment and panel beneath glove compartment.
- Remove side panels near heater.
- Loosen thermostat and cut off capillary. Leave rest of capillary tube in evaporator.
- Connect thermostat...
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BRAKE SERVICE PROCEDURES FOR Volvo 240 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Volvo 240 cars and light trucks from 1990+.
VOLVO, ANTI-LOCK BRAKES -> DIAGNOSIS & TESTING -> COMPONENT FAULT TRACING
Vehicle: 1991 Volvo 240 SE 2.3 L4 GAS
The control unit contains a monitoring circuit to detect any internal faults in the control unit and any electrical faults in the sensors, hydraulic modulator or signaling system.
If a fault occurs, the control unit disengages the ABS and illuminates a warning light. When the warning light comes on, a complete fault tracing procedure should be followed. The fault tracing procedure assumes that the standard braking system is fully operational.
COMPONENT FAULT TRACING
All procedures must be completed to avoid damaging the control unit.
Refer to Figs through when performing the f...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Volvo 240 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Volvo 240 cars and light trucks sold in the U.S. for 1980+.
Volvo -> Fuel Filter Scheduled Maintenance -> 1986-95 -> Normal Service -> Severe Service
Vehicle: 1990 Volvo 240 2.3 L4 GAS
Normal Service
Replace every 60,000 m...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Volvo 240 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Volvo 240 cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace
Vehicle: 1990 Volvo 240 DL 2.3 L4 GAS
- Raise and support vehicle.
- Remove u-joint bolts.
- Pry shaft backwards slightly and tilt it down forward...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Volvo 240 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Volvo 240 cars and light trucks from 1990+.
Alternator, Replace -> With A/C -> Without A/C
Vehicle: 1990 Volvo 240 DL 2.3 L4 GAS
With A/C
- Disconnect battery ground cable at battery.
- Detach pipe from control module box.
- Remove auxiliaries belt.
- Remove power steering pump and place it on top of engine.
- Remove upper bolt.
- Remove bolts common to alternator and compressor; lower bolts on alternator and upper bolts on compressor.
- Raise and support vehicle.
- Loosen lower bolts for compressor (so that there is some clearance).
- Remove air baffle.
- Lower vehicle.
- Disconnect warning lamp positive lead and connector from alternator.
- Pull alternator upwards/away.
- Remove alternator from vehicle.
- Reverse proc...
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MAINTENANCE LAMP RESET PROCEDURES FOR Volvo 240 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Volvo 240 cars and light trucks sold in the U.S. from 1990+.
Volvo -> Service Indicator Lamp -> 1990-93 240 -> Models Less Air Bags -> Models With Air Bags
Vehicle: 1990 Volvo 240 DL 2.3 L4 GAS
Models Less Air Bags
At the specified engine oil change interval of 5,000 miles, an oil change interval reminder lamp on the instrument panel will light for two minutes following each engine start. After changing engine oil and filter the lamp must be reset. To reset counter, press upward on lever located at rear of the instrument cluster, Fig. ,
Models With Air Bags
To reset the service indicator lamp, remo...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Volvo 240 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Volvo 240 cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1993 Volvo 240 2.3 L4 GAS
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COMPONENT LOCATION DIAGRAMS FOR Volvo 240 AUTOMOBILES
Component location diagrams for most Volvo 240 cars and light trucks sold in the U.S. from 1990+.
 Supplemental Restraint System (SRS) Components Diagram for 1991 Volvo 240 SE 2.3 L4 GASComponents on diagram: |
 Rex Ignition System Components Diagram for 1990 Volvo 240 DL 2.3 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Volvo 240 AUTOMOBILES
OEM drawn wiring diagrams for most Volvo 240 cars and light trucks sold in the U.S.
 1991 Volvo 240 SE 2.3 L4 GAS Wiring DiagramComponents on diagram: |
 1990 Volvo 240 2.3 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Volvo 240 AUTOMOBILES
OEM TSB listings for most Volvo 240 cars and light trucks sold in the U.S. from 1985+.
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Document: WTY ADMINISTRATION MANUAL-SECTION 3 UPDATE AVAILABLE Vehicle: 1991 Volvo 240 SE 2.3 L4 GAS Auto Systems: |
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Document: VOLVO SPECIAL TOOLS - REPLACEMENT PARTS/REPAIR INFO Vehicle: 1990 Volvo 240 DL 2.3 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Volvo 240 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Volvo 240 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Volvo 240 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Volvo 240 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Volvo 240 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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