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Volvo 960 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Volvo 960 car and truck
repair procedures including Volvo engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Volvo 960 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Volvo 960 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Volvo 960 cars and light trucks from 1990+
Volvo -> Vacuum & Wiring Diagrams -> Cooling Fan
Vehicle: 1997 Volvo 960 2.9 L6 GAS
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BRAKE SERVICE PROCEDURES FOR Volvo 960 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Volvo 960 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> Master Cylinder -> Pressure Differential Warning Valve -> Regulating Valve
Vehicle: 1996 Volvo 960 2.9 L6 GAS
Master Cylinder
- Place a cover over the fender to protect paint from brake fluid.
- Disconnect brake lines and cap openings.
- Remove retaining nuts, then the master cylinder.
- Reverse procedure to install. Bleed master cylinder prior to installation.
Regulating Valve
The regulating valve must be replaced as an assembly.
- Disconnect brake pipe from valve, replace unions if necessary...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Volvo 960 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Volvo 960 cars and light trucks sold in the U.S. for 1980+.
Volvo -> Fuel Filter Replacement -> 260, 740, 760, 780, 940, 960 & 1984-93 240
Vehicle: 1997 Volvo 960 2.9 L6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Always disconnect the battery ground cable before replacing the fuel filter. Position a shop towel over fuel filter connections before disconnecting.
The fuel filter is located under ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Volvo 960 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Volvo 960 cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1997 Volvo 960 2.9 L6 GAS
Disassemble
- Remove propeller shaft.
- Identify position of propeller shaft in relation to flanges.
- Remove center support bearing.
- Remove propeller shaft.
- Separate two parts.
- Clean area around damaged universal joint.
- Remove snap-rings. Use rust penetrating oil and a punch to loosen. Use snap-ring pliers to remove.
- Remove bearing cups. Use a vise and adjust it so that propeller shaft yoke rests on jaws.
- Use a plastic hammer to tap on drive flange so that bearing cups protrude 3-4 mm (0.12-0.16 in). CAUTION: Do not pound on propeller shaft tube.
- Use a vise to pry out bearing cups...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Volvo 960 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Volvo 960 cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1993 Volvo 960 2.9 L6 GAS
- Disconnect battery cable.
- Disconnect starter leads.
- Remove ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Volvo 960 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Volvo 960 cars and light trucks sold in the U.S. from 1990+.
Volvo -> Air Bag Warning Lamp ->
Vehicle: 1994 Volvo 960 2.9 L6 GAS
If the Air Bag warning lamp lights and stays on, diagnosis and ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Volvo 960 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Volvo 960 cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1993 Volvo 960 2.9 L6 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at coolant pipe and remove hose.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR Volvo 960 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Volvo 960 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1997 Volvo 960 2.9 L6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Volvo 960 AUTOMOBILES
Component location diagrams for most Volvo 960 cars and light trucks sold in the U.S. from 1990+.
 Ignition System Component Locations Diagram for 1994 Volvo 960 2.9 L6 GASComponents on diagram: |
 Exhaust Temperature Switch Diagram for 1997 Volvo 960 2.9 L6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Volvo 960 AUTOMOBILES
OEM drawn wiring diagrams for most Volvo 960 cars and light trucks sold in the U.S.
 1992 Volvo 960 2.9 L6 GAS Wiring DiagramComponents on diagram: |
 1996 Volvo 960 2.9 L6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Volvo 960 AUTOMOBILES
OEM TSB listings for most Volvo 960 cars and light trucks sold in the U.S. from 1985+.
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Document: PHONE ACCESSORY CONNECTOR UNDER DASHBOARD - REV Vehicle: 1995 Volvo 960 2.9 L6 GAS Auto Systems: |
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Document: CAMPAIGN/RECALL ADMIN PROCEDURE REVISIONS Vehicle: 1992 Volvo 960 2.9 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Volvo 960 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Volvo 960 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Volvo 960 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Volvo 960 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Volvo 960 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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