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1994 Volvo 960 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1994 Volvo 960 car and truck
repair procedures including Volvo engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Volvo 960 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1994 Volvo 960 AUTOMOBILES
Imported Cars & Light Trucks & Vans -> 1993-95 -> Exercise System
Vehicle: 1994 Volvo 960 2.9 L6 GAS
An important fact most car owners ignore is that A/C systems must be used periodically. Car manufacturers caution that when the air conditioner is not used regularly, particularly during cold months, it should be turned on for a few minutes once every two or three weeks while the engine is running. This keeps the system in good operating condition.
Checking out the system for the effects of disuse before the onset of summer is one of the most important aspects of A/C system servicing.
First clean out the condenser core, mounted in all cases at the front of the cars...
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BRAKE SERVICE PROCEDURES FOR 1994 Volvo 960 AUTOMOBILES
Hydraulic Brake Systems -> Component Service -> Assemble -> Cleaning & Inspection -> Disassemble -> Master Cylinder Overhaul
Vehicle: 1994 Volvo 960 2.9 L6 GAS
Master Cylinder Overhaul
Disassemble
- Remove reservoir from master cylinder.
- Drain fluid from reservoir, then remove seals.
- Remove circlip and withdraw pistons and return spring.
Cleaning & Inspection
- Polish inner surface of the master cylinder with a honing tool (cylinder grinding tool).
- Clean all pistons parts and cylinder with methylated spirits.
- Using compressed air, blow air into the equalizer and overflow holes.
- Check master cylinder bore for scoring,...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Volvo 960 AUTOMOBILES
Volvo -> Fuel Filter Scheduled Maintenance -> 1986-95 -> Normal Service -> Severe Service
Vehicle: 1994 Volvo 960 2.9 L6 GAS
Normal Service
Replace every 60,000 m...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Volvo 960 AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 1994 Volvo 960 2.9 L6 GAS
- Raise and support vehicle.
- Remove support bearing.
- Unbolt driveshaft flanges at transmission end and differential end.
- ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Volvo 960 AUTOMOBILES
Starter, Replace
Vehicle: 1994 Volvo 960 2.9 L6 GAS
- Disconnect battery cable.
- Disconnect starter leads.
- Remove ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Volvo 960 AUTOMOBILES
Volvo -> Anti-Lock Brake System (ABS)/Dynamic Stability & Traction Control (DSTC)/Stability Traction Control (STC) Warning Lamp ->
Vehicle: 1994 Volvo 960 2.9 L6 GAS
The warning lamp is used to warn of an system fault. The lamp input monitors the condition of the system. The lamp will be lit during engine start-up, but should go out when the self-diagnostic sy...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Volvo 960 AUTOMOBILES
Radiator, Replace
Vehicle: 1994 Volvo 960 2.9 L6 GAS
- Remove expansion tank cap, then remove guard from under radiator.
- Drain coolant from radiator.
- Remove electric cooling fan, then disconnect radiator hoses.
- On m...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Volvo 960 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1994 Volvo 960 2.9 L6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 1994 Volvo 960 AUTOMOBILES
Component location diagrams for most 1994 Volvo 960 cars and light trucks sold in the U.S. from 1990+.
 Ignition System Component Locations Diagram for 1994 Volvo 960 2.9 L6 GASComponents on diagram: |
 Fuel Injection System Component Locations Diagram for 1994 Volvo 960 2.9 L6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1994 Volvo 960 AUTOMOBILES
OEM drawn wiring diagrams for most 1994 Volvo 960 cars and light trucks sold in the U.S.
 1994 Volvo 960 2.9 L6 GAS Wiring DiagramComponents on diagram: |
 1994 Volvo 960 2.9 L6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1994 Volvo 960 AUTOMOBILES
OEM TSB listings for most 1994 Volvo 960 cars and light trucks sold in the U.S. from 1985+.
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Document: STUCK CDS IN AUDIO UNIT Vehicle: 1994 Volvo 960 2.9 L6 GAS Auto Systems: |
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Document: ROAD SIDE ASSISTANCE ON CALL - REVISED Vehicle: 1994 Volvo 960 2.9 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1994 Volvo 960 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Volvo 960 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Volvo 960 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Volvo 960 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Volvo 960 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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