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1996 Volvo 960 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Imported Vehicles
Vehicle: 1996 Volvo 960 2.9 L6 GAS
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BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES
Hydraulic Brake Systems -> Component Replacement -> Master Cylinder -> Pressure Differential Warning Valve -> Regulating Valve
Vehicle: 1996 Volvo 960 2.9 L6 GAS
Master Cylinder
- Place a cover over the fender to protect paint from brake fluid.
- Disconnect brake lines and cap openings.
- Remove retaining nuts, then the master cylinder.
- Reverse procedure to install. Bleed master cylinder prior to installation.
Regulating Valve
The regulating valve must be replaced as an assembly.
- Disconnect brake pipe from valve, replace unions if necessary...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES
Volvo -> Fuel Filter Replacement -> 260, 740, 760, 780, 940, 960 & 1984-93 240
Vehicle: 1996 Volvo 960 2.9 L6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Always disconnect the battery ground cable before replacing the fuel filter. Position a shop towel over fuel filter connections before disconnecting.
The fuel filter is located under ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 1996 Volvo 960 2.9 L6 GAS
- Raise and support vehicle.
- Match mark driveshaft to transmission flange for installation.
- Unbolt driveshaft from transmission using suitable tools.
- Match mark driveshaft to differential flange for installation.
- U...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES
Alternator, Replace
Vehicle: 1996 Volvo 960 2.9 L6 GAS
- Disconnect battery ground cable.
- Detach pipe from control module box.
- Rotate or lift belt tensioner arm counterclockwise, using a suitable tool to relieve tension from drive belt.
- Remove drive belt.
- Loosen clamps and remove power steering pump hoses. Drain fluid in a clean suitable container. Avoid skin contact with power steering fluid.
- Remove cold air inlet hose to control module.
- Loosen bolt on power steering line lock bracket.
- Loosen pipe nipple on pump.
- Remove bolts from power steering pump pulley holes and lift pump up to remove.
- Loosen hose clamps, disconnect coolant hose from...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES
Volvo -> Service Indicator Lamp -> 1996-97 960
Vehicle: 1996 Volvo 960 2.9 L6 GAS
The Service Reminder Indicator will light at 10,000 miles for non-turbo engines and 5000 miles for turbo engines since the last servic...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES
Radiator, Replace
Vehicle: 1996 Volvo 960 2.9 L6 GAS
- Remove expansion tank cap, then remove guard from under radiator.
- Drain coolant into suitable container.
- Remove electric cooling fan, then disconnect radiator ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1996 Volvo 960 2.9 L6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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WIRING DIAGRAMS FOR 1996 Volvo 960 AUTOMOBILES
OEM drawn wiring diagrams for most 1996 Volvo 960 cars and light trucks sold in the U.S.
1996 Volvo 960 2.9 L6 GAS Wiring Diagram Components on diagram: |
1996 Volvo 960 2.9 L6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 Volvo 960 AUTOMOBILES
OEM TSB listings for most 1996 Volvo 960 cars and light trucks sold in the U.S. from 1985+.
Document: STUCK CDS IN AUDIO UNIT Vehicle: 1996 Volvo 960 2.9 L6 GAS Auto Systems: |
Document: ROAD SIDE ASSISTANCE ON CALL - REVISED Vehicle: 1996 Volvo 960 2.9 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 Volvo 960 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Volvo 960 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Volvo 960 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Volvo 960 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Volvo 960 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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