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1993 Volvo 960 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1993 Volvo 960 AUTOMOBILES
Imported Cars & Light Trucks & Vans -> 1993-95 -> Charging System
Vehicle: 1993 Volvo 960 2.9 L6 GAS
Use instructions provided with charging station. Follow these procedures to prevent charging station from being accidentally exposed to high-side vehicle system pressure:
- Do no...
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BRAKE SERVICE PROCEDURES FOR 1993 Volvo 960 AUTOMOBILES
Hydraulic Brake Systems -> Brake System Bleed -> 240, 940 & 960 -> 850
Vehicle: 1993 Volvo 960 2.9 L6 GAS
240, 940 & 960
A diaphragm type pressure bleeder should be used to bleed system. Bleed system with wheels on vehicle.
- Raise vehicle and fill brake fluid reservoir to MAX mark.
- Install automatic filler cap.
- Use only upper nipple for bleeding vehicles equipped with Multi-Link.
- Begin by bleeding one of rear wheels as follows:
- Connect bleeder tool to one of the bleed nipples. Connect bleeder unit.
- Connect air hose to other side of unit.
- Open bleed nipple and close it when no bubbles remain in fluid flowing out.
- Repeat procedure on other rear wheel and both front wheels. On front wheels, o...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1993 Volvo 960 AUTOMOBILES
Volvo -> Fuel Filter Replacement -> 260, 740, 760, 780, 940, 960 & 1984-93 240
Vehicle: 1993 Volvo 960 2.9 L6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Always disconnect the battery ground cable before replacing the fuel filter. Position a shop towel over fuel filter connections before disconnecting.
The fuel filter is located under ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1993 Volvo 960 AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 1993 Volvo 960 2.9 L6 GAS
- Raise and support vehicle.
- Remove support bearing.
- Unbolt driveshaft flanges at transmission end and differential end.
- ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1993 Volvo 960 AUTOMOBILES
Alternator, Replace
Vehicle: 1993 Volvo 960 2.9 L6 GAS
- Disconnect battery ground cable.
- Detach pipe from control module box.
- Rotate or lift belt tensioner arm counterclockwise, using a suitable tool to relieve tension from drive belt.
- Remove drive belt.
- Loosen clamps and remove power steering pump hoses. Drain fluid in a clean suitable container. Avoid skin contact with power steering fluid.
- Remove cold air inlet hose to control module.
- Loosen bolt on power steering line lock bracket.
- Loosen pipe nipple on pump.
- Remove bolts from power steering pump pulley holes and lift pump up to remove.
- Loosen hose clamps, disconnect coolant hose from...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1993 Volvo 960 AUTOMOBILES
Volvo -> Anti-Lock Brake System (ABS)/Dynamic Stability & Traction Control (DSTC)/Stability Traction Control (STC) Warning Lamp ->
Vehicle: 1993 Volvo 960 2.9 L6 GAS
The warning lamp is used to warn of an system fault. The lamp input monitors the condition of the system. The lamp will be lit during engine start-up, but should go out when the self-diagnostic sy...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1993 Volvo 960 AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1993 Volvo 960 2.9 L6 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition clamp on heat exchanger feed pipe and remove hose.
- Reposition clamp on coolant pipe and remove hose.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1993 Volvo 960 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1993 Volvo 960 2.9 L6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 1993 Volvo 960 AUTOMOBILES
Component location diagrams for most 1993 Volvo 960 cars and light trucks sold in the U.S. from 1990+.
Ignition System Component Locations Diagram for 1993 Volvo 960 2.9 L6 GAS Components on diagram: |
ABS System Component Locations Diagram for 1993 Volvo 960 2.9 L6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1993 Volvo 960 AUTOMOBILES
OEM drawn wiring diagrams for most 1993 Volvo 960 cars and light trucks sold in the U.S.
1993 Volvo 960 2.9 L6 GAS Wiring Diagram Components on diagram: |
1993 Volvo 960 2.9 L6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1993 Volvo 960 AUTOMOBILES
OEM TSB listings for most 1993 Volvo 960 cars and light trucks sold in the U.S. from 1985+.
Document: STUCK CDS IN AUDIO UNIT Vehicle: 1993 Volvo 960 2.9 L6 GAS Auto Systems: |
Document: ROAD SIDE ASSISTANCE ON CALL - REVISED Vehicle: 1993 Volvo 960 2.9 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1993 Volvo 960 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1993 Volvo 960 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1993 Volvo 960 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1993 Volvo 960 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1993 Volvo 960 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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