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Volvo S80 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Volvo S80 car and truck
repair procedures including Volvo engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Volvo S80 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Volvo S80 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Volvo S80 cars and light trucks from 1990+
Volvo -> Automatic Temperature Control System Diagnosis & Testing -> Troubleshooting -> C70, S70 & V70 -> S90 & V90
Vehicle: 1999 Volvo S80 2.8 L6 GAS
C70, S70 & V70
Refer to Fig. for troubleshooting.
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BRAKE SERVICE PROCEDURES FOR Volvo S80 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Volvo S80 cars and light trucks from 1990+.
Anti-lock Brakes -> System Service -> Brake System Bleed -> Component Replacement -> Control Module -> Hydraulic Modulator -> Less Multi-Link Rear Suspension -> Multi-Link Suspension -> Rear Sensor
Vehicle: 1999 Volvo S80 2.8 L6 GAS
Brake System Bleed
Refer to "Brake System Bleed" section under "Hydraulic Brake Systems."
Component Replacement
Control Module
- Ensure ignition is off.
- Remove sound proofing under instrument panel.
- Loosen band holding control module and lift module out.
- Remove control module connector.
- Reverse procedure to install.
Hydraulic Modulator
- Remove cover over hydraulic modulator.
- Remove both relays and connector.
- Disconnect ground lead from modulator
- Remove hydraulic lines to modulator noting position for installation.
- Remove screw from support and push support to right. Remove hydraulic modulator
- Reverse ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Volvo S80 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Volvo S80 cars and light trucks sold in the U.S. for 1980+.
Volvo -> Fuel Filter Scheduled Maintenance -> 2003 C70, S40, S60, S80 & V40 -> Normal Service -> Severe Service
Vehicle: 2003 Volvo S80 2.9 L6 GAS
Normal Service
Replace a...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Volvo S80 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Volvo S80 cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Left Side -> Right Side
Vehicle: 2004 Volvo S80 2.9 L6 GAS
Left Side
- Raise and support vehicle on lift.
- Remove front wheel lug nuts.
- Remove splash guard under engine.
- Remove bolt for wheel hub driveshaft.
- Counterhold ball joint using suitable tool so that ball joint boot does not rotate.
- Press down on control arm using suitable tool until it contacts subframe. Position tensioning straps as close to ball joints as possible.
- Unhook spring strut and ball joint from control arm.
- Pull out spring strut and remove drive shaft from hub.
- Hold spring strut to one side using a tensioning strap for more space when removing driveshaft. Later models ha...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Volvo S80 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Volvo S80 cars and light trucks sold in the U.S. from mid 1990's+.
Wiring Diagrams
Vehicle: 2008 Volvo S80 3.2 3.2 L6 GAS
Refer to F...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Volvo S80 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Volvo S80 cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2006 Volvo S80 2.5T 2.5 L5 GAS
- Disconnect battery ground cable.
- Remove intake manifold between front cover plate and air cleaner housing.
- On models equipped with turbo, loosen hose clamps between charge air cooler and electronic throttle module, disconnect electrical connector and remove charge air cooler hose.
- On all model...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Volvo S80 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Volvo S80 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Volvo -> 1999-2006 S80, 2001-09 S60, 2001-07 V70, XC70 & 2003-09 XC90
Vehicle: 2005 Volvo S80 2.5T AWD 2.5 L5 GAS
The cabin air filter should be replaced every 15,000 miles. The filter should be replaced more often if air flow is less than normal.
- Remove the sound proofing panel from under the passenger side of the instrument panel.
- Remove the cabin air filter cover retaining screws, then the cover, Fig. .
- Press down on the cabin air filte...
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MAINTENANCE LAMP RESET PROCEDURES FOR Volvo S80 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Volvo S80 cars and light trucks sold in the U.S. from 1990+.
Volvo -> Anti-Lock Brake System (ABS)/Dynamic Stability & Traction Control (DSTC)/Stability Traction Control (STC) Warning Lamp ->
Vehicle: 2003 Volvo S80 2.9 L6 GAS
The warning lamp is used to warn of an system fault. The lamp input monitors the condition of the system. The lamp will be lit during engine start-up, but should go out when the self-diagnostic sy...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Volvo S80 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Volvo S80 cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2007 Volvo S80 V8 4.4 V8 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at coolant pipe and remove hose.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR Volvo S80 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Volvo S80 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2004 Volvo S80 2.9 L6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Volvo S80 AUTOMOBILES
Component location diagrams for most Volvo S80 cars and light trucks sold in the U.S. from 1990+.
 Electronic Power Steering Components Diagram for 1999 Volvo S80 2.8 L6 GASComponents on diagram: |
 A/C Components Diagram for 2006 Volvo S80 2.5T AWD 2.5 L5 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Volvo S80 AUTOMOBILES
OEM drawn wiring diagrams for most Volvo S80 cars and light trucks sold in the U.S.
 2004 Volvo S80 2.5T AWD 2.5 L5 GAS Wiring DiagramComponents on diagram: |
 2005 Volvo S80 2.5T 2.5 L5 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Volvo S80 AUTOMOBILES
OEM TSB listings for most Volvo S80 cars and light trucks sold in the U.S. from 1985+.
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Document: RETAIL CAR DELIVERY PROCESS Vehicle: 2001 Volvo S80 2.8 L6 GAS Auto Systems: |
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Document: SERVICE AUTOMOTIVE FACTORY EDUCATION PROGRAM (SAFE) - REVISED Vehicle: 2003 Volvo S80 2.9 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Volvo S80 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Volvo S80 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Volvo S80 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Volvo S80 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Volvo S80 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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