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2005 Volvo S80 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
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- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2005 Volvo S80 car and truck
repair procedures including Volvo engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Volvo S80 automobile. Try the Automotix DIY solution today!
FUEL FILTER REPLACEMENT PROCEDURES FOR 2005 Volvo S80 AUTOMOBILES
Volvo -> Fuel Filter Scheduled Maintenance -> 2005-06 S80 & XC90 -> Normal Service -> Severe Service
Vehicle: 2005 Volvo S80 T6 2.9 L6 GAS
Normal Service
Replace at 120,...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2005 Volvo S80 AUTOMOBILES
CV AXLE SHAFT, Replace -> Left Side -> Right Side
Vehicle: 2005 Volvo S80 T6 Premier 2.9 L6 GAS
Left Side
- Raise and support vehicle on lift.
- Remove front wheel lug nuts.
- Remove splash guard under engine.
- Remove bolt for wheel hub driveshaft.
- Counterhold ball joint using suitable tool so that ball joint boot does not rotate.
- Press down on control arm using suitable tool until it contacts subframe. Position tensioning straps as close to ball joints as possible.
- Unhook spring strut and ball joint from control arm.
- Pull out spring strut and remove drive shaft from hub.
- Hold spring strut to one side using a tensioning strap for more space when removing driveshaft. Later models ha...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2005 Volvo S80 AUTOMOBILES
Relearn Procedures
Vehicle: 2005 Volvo S80 2.5T AWD 2.5 L5 GAS
There are two ways to relearn a tire pressure sensor ID. Drive the vehicle faster than 25 mph for longer than 10 minutes. The warning for low tire pressure remains in the DIM (Driver Informati...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2005 Volvo S80 AUTOMOBILES
Starter, Replace
Vehicle: 2005 Volvo S80 T6 Premier 2.9 L6 GAS
- Disconnect battery ground cable.
- Remove intake manifold between front cover plate and air cleaner housing.
- On models equipped with turbo, loosen hose clamps between charge air cooler and electronic throttle module, disconnect electrical connector and remove charge air cooler hose.
- On all model...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2005 Volvo S80 AUTOMOBILES
Cabin Air Filter Service -> Volvo -> 1999-2006 S80, 2001-09 S60, 2001-07 V70, XC70 & 2003-09 XC90
Vehicle: 2005 Volvo S80 T6 Premier 2.9 L6 GAS
The cabin air filter should be replaced every 15,000 miles. The filter should be replaced more often if air flow is less than normal.
- Remove the sound proofing panel from under the passenger side of the instrument panel.
- Remove the cabin air filter cover retaining screws, then the cover, Fig. .
- Press down on the cabin air filte...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2005 Volvo S80 AUTOMOBILES
Volvo -> Check Engine Lamp ->
Vehicle: 2005 Volvo S80 2.5T AWD 2.5 L5 GAS
This lamp should be illuminated when the ignition switch is placed in the On position. After the engine has been started, the lamp should go out. If it remains lit, a problem has b...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2005 Volvo S80 AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2005 Volvo S80 2.5T AWD 2.5 L5 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition clamp on heat exchanger feed pipe and remove hose.
- Reposition clamp on cylinder head nipple and remove hose.
- Remove hose from vehicle.
- Reverse procedur...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2005 Volvo S80 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2005 Volvo S80 T6 2.9 L6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 2005 Volvo S80 AUTOMOBILES
Component location diagrams for most 2005 Volvo S80 cars and light trucks sold in the U.S. from 1990+.
 Climate Control Components Diagram for 2005 Volvo S80 2.5T AWD 2.5 L5 GASComponents on diagram: |
 Switches Diagram for 2005 Volvo S80 2.5T 2.5 L5 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2005 Volvo S80 AUTOMOBILES
OEM drawn wiring diagrams for most 2005 Volvo S80 cars and light trucks sold in the U.S.
 2005 Volvo S80 T6 2.9 L6 GAS Wiring DiagramComponents on diagram: |
 2005 Volvo S80 T6 Premier 2.9 L6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2005 Volvo S80 AUTOMOBILES
OEM TSB listings for most 2005 Volvo S80 cars and light trucks sold in the U.S. from 1985+.
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Document: DIFFERENTIAL ELECTRONIC MODULE (DEM), SOFTWARE (SW) - REVISED Vehicle: 2005 Volvo S80 2.5T 2.5 L5 GAS Auto Systems: |
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Document: TRANSMISSION CONTROL MODULE (TCM), SOFTWARE (SW) - REVISED Vehicle: 2005 Volvo S80 2.5T 2.5 L5 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2005 Volvo S80 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2005 Volvo S80 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2005 Volvo S80 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2005 Volvo S80 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2005 Volvo S80 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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