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2007 Volvo S80 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2007 Volvo S80 AUTOMOBILES
CV AXLE SHAFT, Replace -> Left Side -> Rear -> Right Side
Vehicle: 2007 Volvo S80 3.2 3.2 L6 GAS
Left Side
- Raise and support vehicle on lift.
- On models with AWD, remove drain plug and drain transmission fluid.
- On all models, remove front wheel lug nuts.
- Remove bolt for wheel hub driveshaft.
- Counterhold using a suitable tool in brake disc vents.
- Tap end of drive shaft approximately 20-25mm into wheel hub.
- Remove nut for ball joint and control arm. If ball joint pinion moves, counterhold end of lug using suitable tool.
- Disconnect ball joint pinion from control arm using suitable tool.
- Install cap nut using suitable tool on ball joint pinion.
- Tighten nut against control arm, the...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2007 Volvo S80 AUTOMOBILES
Relearn Procedures
Vehicle: 2007 Volvo S80 3.2 3.2 L6 GAS
There are two ways to relearn a tire pressure sensor ID. Drive the vehicle faster than 25 mph for longer than 10 minutes. The warning for low tire pressure remains in the DIM (Driver Informati...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2007 Volvo S80 AUTOMOBILES
Alternator, Replace
Vehicle: 2007 Volvo S80 3.2 3.2 L6 GAS
- Disconnect battery ground cable.
- Remove retainers securing engine cover.
- Remove retainers securing engine under cover assembly.
- Remove clamp from throttle body air intake hose.
- Remove bolts from air intake duct assembly.
- Disconnect vacuum hoses and disconnect electrical connector from air induction system.
- Remove bolts, gaskets and exhaust manifold. Discard old exhaust manifold gaskets and install new gaskets upon installation.
- Remove bolts from throttle body assembly and remove throttle body assembly.
- Disconnect alternator c...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2007 Volvo S80 AUTOMOBILES
Cabin Air Filter Service -> Volvo -> 2007-09 S80 & 2008-09 V70 & XC70
Vehicle: 2007 Volvo S80 V8 4.4 V8 GAS
- Remove trim panel from under the passenger side of the instrument panel.
- Carefully fold down carpet to the floor.
- Disengage the cabin air filte...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2007 Volvo S80 AUTOMOBILES
Volvo -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2005-07 S80 -> Relearn -> Reset
Vehicle: 2007 Volvo S80 3.2 3.2 L6 GAS
Reset
If the system detects low tire pressure, a warning message will be displayed on the instrument panel and the tire pressure warning lamp will be illuminated. Inflating tire to recommended pressure and driving the vehicle at a speed of 20 mph or faster for several minutes will clear the tire message.
Volvo recommends that all wheels installed on the vehicle, with the exception of the temporary spare tire, be equipped with Volvo tire pressure monitor system sensors. Wheels without tire pressure monitor system sensors will cause ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2007 Volvo S80 AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2007 Volvo S80 3.2 3.2 L6 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition clamp on heat exchanger feed pipe and remove hose.
- Reposition clamp on cylinder head nipple and remove hose.
- Remove hose from vehicle.
- Reverse procedur...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2007 Volvo S80 AUTOMOBILES
Serpentine Drive Belt, Replace -> Power Steering Bleed
Vehicle: 2007 Volvo S80 3.2 3.2 L6 GAS
- Unsnap and remove battery box cover.
- Disconnect battery ground cable, then positive cable.
- Remove battery, surround, and mounting bolts .
- Unsnap and remove engine cover.
- Raise and support vehicle.
- Remove engine splash shield and fasteners.
- Loosen clamps and remove air outlet pipe.
- Disconnect electrical connector from mass airflow (MAF) sensor.
- Disconnect air inlet pipe from air cleaner.
- Remove battery tray.
- Remove power steering hose brackets and mounting nuts from A/C compressor.
- Remove A/C compressor control unit from A/C compressor.
- Rotate tensioner, using a suitable tool ...
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COMPONENT LOCATION DIAGRAMS FOR 2007 Volvo S80 AUTOMOBILES
Component location diagrams for most 2007 Volvo S80 cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 2007 Volvo S80 AUTOMOBILES
OEM drawn wiring diagrams for most 2007 Volvo S80 cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2007 Volvo S80 AUTOMOBILES
OEM TSB listings for most 2007 Volvo S80 cars and light trucks sold in the U.S. from 1985+.
Document: Front shock adsorbers, Popping noise on speed bumps Vehicle: 2007 Volvo S80 V8 4.4 V8 GAS Symptoms: |
Document: Front Subframe Rear Bushing Vehicle: 2007 Volvo S80 V8 4.4 V8 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2007 Volvo S80 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2007 Volvo S80 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2007 Volvo S80 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2007 Volvo S80 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2007 Volvo S80 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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