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2009 Volvo S80 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Technical Service Bulletins
- Specifications
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2009 Volvo S80 AUTOMOBILES
CV AXLE SHAFT, Replace -> Left Side -> Rear -> Right Side
Vehicle: 2009 Volvo S80 3.2 3.2 L6 GAS
Left Side
- Raise and support vehicle on lift.
- On models with AWD, remove drain plug and drain transmission fluid.
- On all models, remove front wheel lug nuts.
- Remove bolt for wheel hub driveshaft.
- Counterhold using a suitable tool in brake disc vents.
- Tap end of drive shaft approximately 20-25mm into wheel hub.
- Remove nut for ball joint and control arm. If ball joint pinion moves, counterhold end of lug using suitable tool.
- Disconnect ball joint pinion from control arm using suitable tool.
- Install cap nut using suitable tool on ball joint pinion.
- Tighten nut against control arm, the...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2009 Volvo S80 AUTOMOBILES
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification
Vehicle: 2009 Volvo S80 T6 3.0 L6 GAS
Accessing Diagnostic Trouble Codes
Connect a suitable scan tool the DLC (Data Link Connector). Follow the scan tool manufacturers instructions.
Diagnostic Trouble Code Identificati...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2009 Volvo S80 AUTOMOBILES
Alternator, Replace
Vehicle: 2009 Volvo S80 3.2 3.2 L6 GAS
- Turn ignition off.
- Disconnect battery negative cable.
- Remove intake manifold.
- Remove nut for battery positive lead and connector.
- Remove four alternator mounti...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2009 Volvo S80 AUTOMOBILES
Cabin Air Filter Service -> Volvo -> 2007-09 S80 & 2008-09 V70 & XC70
Vehicle: 2009 Volvo S80 T6 3.0 L6 GAS
- Remove trim panel from under the passenger side of the instrument panel.
- Carefully fold down carpet to the floor.
- Disengage the cabin air filte...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2009 Volvo S80 AUTOMOBILES
Volvo -> Service Indicator Lamp -> 2002-09 S80
Vehicle: 2009 Volvo S80 T6 3.0 L6 GAS
- Turn ignition Off.
- Depress trip odometer Reset button, then place the ignition switch in the On position within 2 seconds.
- Hold the reset button for the trip odometer pressed in until the original value has been reset .
- On 2003-09 models, a general yellow lamp will light when the reset button must be released.
- O...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2009 Volvo S80 AUTOMOBILES
Radiator, Replace
Vehicle: 2009 Volvo S80 3.2 3.2 L6 GAS
- Remove bumper cover.
- Remove electric cooling fan.
- Drain coolant into a suitable container.
- Remove righthand headlight.
- Remove lower radiator hose and overflow hose.
- Remove radiator to condenser fasteners.
- On models with automatic transmission, remove lower oil cooler hose from radiator unit. Collect oil from oil cooler in a suitable container.
- On all models, remove screws for radiator unit on front cover plate.
- Raise and support vehic...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2009 Volvo S80 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2009 Volvo S80 T6 3.0 L6 GAS
- Rotate or lift belt tensioner arm, using a suitable tool to relieve tension from dr...
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TECHNICAL SERVICE BULLETINS FOR 2009 Volvo S80 AUTOMOBILES
OEM TSB listings for most 2009 Volvo S80 cars and light trucks sold in the U.S. from 1985+.
Document: Front shock adsorbers, Popping noise on speed bumps Vehicle: 2009 Volvo S80 T6 3.0 L6 GAS Symptoms: |
Document: Front Subframe Rear Bushing Vehicle: 2009 Volvo S80 T6 3.0 L6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2009 Volvo S80 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2009 Volvo S80 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2009 Volvo S80 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2009 Volvo S80 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2009 Volvo S80 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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