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2001 Volvo S80 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2001 Volvo S80 car and truck
repair procedures including Volvo engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Volvo S80 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2001 Volvo S80 AUTOMOBILES
Import Compressor Service -> Zexel Compressor -> Compressor Seal, Replace
Vehicle: 2001 Volvo S80 2.9 L6 GAS
- Remove magnetic clutch assembly as described under "Compressor Clutch, Replace."
- Drain compressor oil, then using shaft seal remover tool No. J-33942, or equivalent, remove shaft seal cover.
- Remove bolt with gasket, then the front cylinder head by alternately tapping cylinder head projections with a plastic hammer. ...
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BRAKE SERVICE PROCEDURES FOR 2001 Volvo S80 AUTOMOBILES
Anti-lock Brakes -> Description
Vehicle: 2001 Volvo S80 2.8 L6 GAS
The Anti-Lock Brake System (ABS) uses a control unit, hydraulic modulator, transient surge protector, front speed sensors and a speedometer sensor to control wheel lock-up. The control unit receives vehicle speed, wheel speed and wheel acceleration information from the sensors, then sends the information to the hydraulic modulator. The hydraulic modulator uses this information to ensure correct hydraulic ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2001 Volvo S80 AUTOMOBILES
Volvo -> Fuel Filter Scheduled Maintenance -> 1999-02 -> Normal Service -> Severe Service
Vehicle: 2001 Volvo S80 2.8 L6 GAS
Normal Service
Replace at 105,000 m...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2001 Volvo S80 AUTOMOBILES
Driveshaft, Replace
Vehicle: 2001 Volvo S80 2.9 L6 GAS
- Raise and support vehicle on lift.
- Remove front member from body, exhaust pipe and Three-Way Catalytic Converter.
- Remove brake pipe from mountings in member. If the same driveshaft is to be reinstalled. Mark the driveshaft CV joint in relation to the bevel gear flange.
- Support the front section of the exhaust pipe so as not to put strain on the exhaust manifold.
- Remove rear exhaust system assembly.
- Remove bolts from joint using suitable tool to hold driveline while removing bolts.
- Leave one bolt in place by a few threads for safety.
- On models with vibration dampner, hold driveline...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2001 Volvo S80 AUTOMOBILES
Alternator, Replace
Vehicle: 2001 Volvo S80 2.8 L6 GAS
- Disconnect battery ground cable.
- Remove drive belt.
- Remove power steering pump, place pump above engine.
- Remove screw and nut that run through upper mounting.
- Remove screws common to alternator and compressor, if equipped.
- Remove lower screws on alternator and upper screws on compressor, if equipped.
- Disconnect the warni...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2001 Volvo S80 AUTOMOBILES
Cabin Air Filter Service -> Volvo -> 1999-2006 S80, 2001-09 S60, 2001-07 V70, XC70 & 2003-09 XC90
Vehicle: 2001 Volvo S80 2.9 L6 GAS
The cabin air filter should be replaced every 15,000 miles. The filter should be replaced more often if air flow is less than normal.
- Remove the sound proofing panel from under the passenger side of the instrument panel.
- Remove the cabin air filter cover retaining screws, then the cover, Fig. .
- Press down on the cabin air filte...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2001 Volvo S80 AUTOMOBILES
Volvo -> Service Indicator Lamp -> 1999-2001 S80
Vehicle: 2001 Volvo S80 2.9 L6 GAS
The Service Reminder Indicator will illuminate at 750 hours or 12 months, which ever occurs first, since the last service interval has been performed. To reset the service lamp proceed as follows:
- Place ignition switch in the I position.
- Press and hold trip odometer reset button.
- Place ignition switch...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2001 Volvo S80 AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2001 Volvo S80 2.8 L6 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at coolant pipe and remove hose.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2001 Volvo S80 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2001 Volvo S80 2.8 L6 GAS
- Lift up servo reservoir and place on top of engine. Ensure that no oil leaks out of ventilation hole into cover.
- Plac...
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COMPONENT LOCATION DIAGRAMS FOR 2001 Volvo S80 AUTOMOBILES
Component location diagrams for most 2001 Volvo S80 cars and light trucks sold in the U.S. from 1990+.
 External Lighting Diagram for 2001 Volvo S80 2.8 L6 GASComponents on diagram: |
 Lock And Alarm Components Diagram for 2001 Volvo S80 2.8 L6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2001 Volvo S80 AUTOMOBILES
OEM drawn wiring diagrams for most 2001 Volvo S80 cars and light trucks sold in the U.S.
 2001 Volvo S80 2.9 L6 GAS Wiring DiagramComponents on diagram: |
 2001 Volvo S80 2.9 L6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2001 Volvo S80 AUTOMOBILES
OEM TSB listings for most 2001 Volvo S80 cars and light trucks sold in the U.S. from 1985+.
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Document: TRANSMISSION CONTROL MODULE (TCM), SOFTWARE (SW) - REVISED Vehicle: 2001 Volvo S80 2.9 L6 GAS Auto Systems: |
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Document: REPLACEMENT OF ACCESSORY INSTALLED DUAL DVD / SCREEN RSE (REAR SEAT ENTERTAINMENT) HEAD RESTRAINT Vehicle: 2001 Volvo S80 2.9 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2001 Volvo S80 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2001 Volvo S80 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2001 Volvo S80 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2001 Volvo S80 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2001 Volvo S80 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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