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2001 Volvo S80 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2001 Volvo S80 AUTOMOBILES
Imported Cars & Light Trucks & Vans -> 2001-02 -> Pressure Gauge Indication
Vehicle: 2001 Volvo S80 2.9 L6 GAS
...
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BRAKE SERVICE PROCEDURES FOR 2001 Volvo S80 AUTOMOBILES
Disc Brakes -> Caliper Service -> Rear -> Removal & Overhaul
Vehicle: 2001 Volvo S80 2.9 L6 GAS
Rear
Removal & Overhaul
- Raise and support rear of vehicle, then remove rear tires.
- Disconnect brake lines, then remove two caliper attaching bolts and caliper.
- Remove piston dust cover, then place a piece of wood or suitable material between both pistons. Force pistons out of bore using low pressure compressed air.
- Remove sealing rings, then bleeder screw. Do not separate brake caliper into two separate halves.
- Clean caliper assembly thoroughly using brake fluid or denatured alcohol.
- Remove any ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2001 Volvo S80 AUTOMOBILES
Volvo -> Component Locations -> 2003-06 Volvo XC90, 2001-06 S60, 2000-04 S40 & V40, 1999-06 S80, 1998-06 C70, S70, V70 & 1992-97 850
Vehicle: 2001 Volvo S80 2.9 L6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2001 Volvo S80 AUTOMOBILES
Driveshaft, Replace
Vehicle: 2001 Volvo S80 2.8 L6 GAS
Left Side
- Raise and support vehicle on lift.
- Remove front wheel lug nuts.
- Remove splash guard under engine.
- Remove bolt for wheel hub driveshaft.
- Counterhold ball joint using suitable tool so that ball joint boot does not rotate.
- Press down on control arm using suitable tool until it contacts subframe. Position tensioning straps as close to ball joints as possible.
- Unhook spring strut and ball joint from control arm.
- Pull out spring strut and remove drive shaft from hub.
- Hold spring strut to one side using a tensioning strap for more space when removing driveshaft. Later models ha...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2001 Volvo S80 AUTOMOBILES
Alternator, Replace
Vehicle: 2001 Volvo S80 2.8 L6 GAS
- Disconnect battery ground cable.
- Remove drive belt.
- Remove power steering pump, place pump above engine.
- Remove screw and nut that run through upper mounting.
- Remove screws common to alternator and compressor, if equipped.
- Remove lower screws on alternator and upper screws on compressor, if equipped.
- Disconnect the warni...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2001 Volvo S80 AUTOMOBILES
Cabin Air Filter Service -> Volvo -> 1999-2006 S80, 2001-09 S60, 2001-07 V70, XC70 & 2003-09 XC90
Vehicle: 2001 Volvo S80 2.8 L6 GAS
The cabin air filter should be replaced every 15,000 miles. The filter should be replaced more often if air flow is less than normal.
- Remove the sound proofing panel from under the passenger side of the instrument panel.
- Remove the cabin air filter cover retaining screws, then the cover, Fig. .
- Press down on the cabin air filte...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2001 Volvo S80 AUTOMOBILES
Volvo -> Air Bag Warning Lamp ->
Vehicle: 2001 Volvo S80 2.8 L6 GAS
If the Air Bag warning lamp lights and stays on, diagnosis and ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2001 Volvo S80 AUTOMOBILES
Radiator, Replace
Vehicle: 2001 Volvo S80 2.8 L6 GAS
- Remove engine cooling fan (FC).
- Disconnect charge air pipe from charge air cooler (CAC) on lefthand side (turbocharged engines only).
- If necessary, use a hot air gun to make removal easier.
- Remove screws for radiator unit on front cover plate.
- Remove two upper screws holding radiator unit together.
- Remove expansion tank cap.
- Block upper radiator hose with lock grip pliers.
- Raise vehicle.
- Remove air baffles.
- Remove lower oil cooler hose from radiator unit (automatics only). Collect oil from oil cooler in a suitable container.
- Remove screw for mounting for cable duct for engine wiring at ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2001 Volvo S80 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2001 Volvo S80 2.8 L6 GAS
- Lift up servo reservoir and place on top of engine. Ensure that no oil leaks out of ventilation hole into cover.
- Plac...
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COMPONENT LOCATION DIAGRAMS FOR 2001 Volvo S80 AUTOMOBILES
Component location diagrams for most 2001 Volvo S80 cars and light trucks sold in the U.S. from 1990+.
Engine Compartment Diagram for 2001 Volvo S80 2.8 L6 GAS Components on diagram: |
DSTC System Components Diagram for 2001 Volvo S80 2.9 L6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2001 Volvo S80 AUTOMOBILES
OEM drawn wiring diagrams for most 2001 Volvo S80 cars and light trucks sold in the U.S.
2001 Volvo S80 2.8 L6 GAS Wiring Diagram Components on diagram: |
2001 Volvo S80 2.8 L6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2001 Volvo S80 AUTOMOBILES
OEM TSB listings for most 2001 Volvo S80 cars and light trucks sold in the U.S. from 1985+.
Document: TRANSMISSION CONTROL MODULE (TCM), SOFTWARE (SW) - REVISED Vehicle: 2001 Volvo S80 2.9 L6 GAS Auto Systems: |
Document: REPLACEMENT OF ACCESSORY INSTALLED DUAL DVD / SCREEN RSE (REAR SEAT ENTERTAINMENT) HEAD RESTRAINT Vehicle: 2001 Volvo S80 2.9 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2001 Volvo S80 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2001 Volvo S80 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2001 Volvo S80 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2001 Volvo S80 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2001 Volvo S80 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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