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Volvo C70 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR Volvo C70 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Volvo C70 cars and light trucks from 1990+
Volvo -> Component Replacement & Adjustment -> Heater Core, Replace -> C70, S70 & V70
Vehicle: 2001 Volvo C70 2.4 L5 GAS
C70, S70 & V70
- Remove heating and cooling unit as outlined under "Heating & Cooling Unit, Replace."
- Remove heater core cover and pipe flan...
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BRAKE SERVICE PROCEDURES FOR Volvo C70 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Volvo C70 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Assemble -> Cleaning & Inspection -> Disassemble -> Master Cylinder Overhaul
Vehicle: 2003 Volvo C70 2.3 L5 GAS
Master Cylinder Overhaul
Disassemble
- Remove reservoir from master cylinder.
- Drain fluid from reservoir, then remove seals.
- Remove circlip and withdraw pistons and return spring.
Cleaning & Inspection
- Polish inner surface of the master cylinder with a honing tool (cylinder grinding tool).
- Clean all pistons components and cylinder with methylated spirits.
- Blow compressed air into the equalizer and overflow holes.
- Inspect master cylinder bore for scoring, ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Volvo C70 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Volvo C70 cars and light trucks sold in the U.S. for 1980+.
Volvo -> Fuel Filter Replacement -> C70, S60, S80, V40, XC90 & S40 w/1.9L Engine
Vehicle: 1998 Volvo C70 2.4 L5 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Always disconnect the battery ground cable before replacing the fuel filter. Position a shop towel over fuel filter connections before disconnecting.
- Connect the adapter tool (Volvo tool No. 999 5484 or equivalent), to the fuel drainage unit (Volvo tool Nos. 981 2270, 2273 and 2282 or equivalents).
- Connect the adapter to fuel rail valve. Position the fuel drainag...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Volvo C70 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Volvo C70 cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2004 Volvo C70 2.4 L5 GAS
Take care not to damage the sealing ring in the transmission or the boot on the drive shaft.
- Raise and support vehicle.
- Remove wheel lug nuts.
- Remove ABS sensor.
- Unhook bracket for brake line and ABS wiring and let it hang free.
- Insert suitable tool into brake rotor vanes and caliper to prevent hub from turning.
- Remove axle shaft nut from hub.
- Tap end of shaft inward approximately 10-15mm, using rubber or copper mallet.
- Remove bolt and nut securing lower ball joint to knuckle.
- Separate ball joint from knuckle using suitable tool.
- Install protective cap onto ball joint.
- Install suppo...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Volvo C70 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Volvo C70 cars and light trucks sold in the U.S. from mid 1990's+.
Reset Procedures
Vehicle: 2008 Volvo C70 T5 2.5 L5 GAS
There are two warning levels that generate different warning messages, one warning for low pressure and a warning for very low pressure. A warning lamp also lights in the Driver information mo...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Volvo C70 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Volvo C70 cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2007 Volvo C70 T5 2.5 L5 GAS
- Disconnect battery ground cable.
- Remove bolts for intake manifold front cover plate air cleaner module.
- Remove vacuum hose to MAF sensor and disconnect electrical connector.
- Disconnect brake vacuum hose from intake manifold.
- Disconnect vacuum hose from vacuum pump then move hoses to one side.
- Remove tie straps for cable harness on air cleaner module.
- Remove screw ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Volvo C70 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Volvo C70 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Volvo -> 1993-97 850 & 1997-2000 C70, S70 & V70
Vehicle: 1998 Volvo C70 2.4 L5 GAS
The cabin air filter should be replaced every 24 months or 20,000 miles. The filter should be replaced more often if air flow is less than normal.
- Note the position of the windshield wiper blades on the windshield.
- Remove the windshield wiper arm retaining nuts, then the wiper arms.
- Remove the upper cowl panel retaining screws.
- Disconnect hoses and clamp...
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MAINTENANCE LAMP RESET PROCEDURES FOR Volvo C70 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Volvo C70 cars and light trucks sold in the U.S. from 1990+.
Volvo -> Check Engine Lamp ->
Vehicle: 2007 Volvo C70 T5 2.5 L5 GAS
This lamp should be illuminated when the ignition switch is placed in the On position. After the engine has been started, the lamp should go out. If it remains lit, a problem has b...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Volvo C70 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Volvo C70 cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2000 Volvo C70 2.3 L5 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at coolant pipe and remove hose.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR Volvo C70 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Volvo C70 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2000 Volvo C70 2.3 L5 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Volvo C70 AUTOMOBILES
Component location diagrams for most Volvo C70 cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR Volvo C70 AUTOMOBILES
OEM drawn wiring diagrams for most Volvo C70 cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Volvo C70 AUTOMOBILES
OEM TSB listings for most Volvo C70 cars and light trucks sold in the U.S. from 1985+.
Document: WARRANTY LABOR RATE PROCEDURE CHANGE Vehicle: 1998 Volvo C70 2.4 L5 GAS Auto Systems: |
Document: STATE INSPECTION & MAINTENANCE PROGRAMS/OBD II READINESS CODES - UPDATE Vehicle: 1998 Volvo C70 2.3 L5 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Volvo C70 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Volvo C70 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Volvo C70 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Volvo C70 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Volvo C70 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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