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2002 Volvo C70 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2002 Volvo C70 AUTOMOBILES
Volvo -> Component Replacement & Adjustment -> Condenser, Replace -> C70, S70 & V70
Vehicle: 2002 Volvo C70 2.3 L5 GAS
C70, S70 & V70
- Recover refrigerant as outlined under .
- Remove suction intake hose and intermediate section between fan shroud nozzle and filter.
- Remove fresh air intake to control module box.
- Disconnect relays from shelf.
- Remove relay shelf and spacer washers, Fig. .
- Disconnect fan shroud and lower it to rear against engine.
- Raise and support vehicle.
- Remove air baffle between spoiler and frame...
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BRAKE SERVICE PROCEDURES FOR 2002 Volvo C70 AUTOMOBILES
Anti-lock Brakes -> System Service -> Brake System Bleed -> Component Replacement -> Control Module -> Hydraulic Modulator -> Less Multi-Link Rear Suspension -> Multi-Link Suspension -> Rear Sensor
Vehicle: 2002 Volvo C70 2.3 L5 GAS
Brake System Bleed
Refer to "Brake System Bleed" section under "Hydraulic Brake Systems."
Component Replacement
Control Module
- Ensure ignition is off.
- Remove sound proofing under instrument panel.
- Loosen band holding control module and lift module out.
- Remove control module connector.
- Reverse procedure to install.
Hydraulic Modulator
- Remove cover over hydraulic modulator.
- Remove both relays and connector.
- Disconnect ground lead from modulator
- Remove hydraulic lines to modulator noting position for installation.
- Remove screw from support and push support to right. Remove hydraulic modulator
- Reverse ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Volvo C70 AUTOMOBILES
Volvo -> Fuel Filter Replacement -> C70, S60, S80, V40, XC90 & S40 w/1.9L Engine
Vehicle: 2002 Volvo C70 2.3 L5 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Always disconnect the battery ground cable before replacing the fuel filter. Position a shop towel over fuel filter connections before disconnecting.
- Connect the adapter tool (Volvo tool No. 999 5484 or equivalent), to the fuel drainage unit (Volvo tool Nos. 981 2270, 2273 and 2282 or equivalents).
- Connect the adapter to fuel rail valve. Position the fuel drainag...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Volvo C70 AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 2002 Volvo C70 2.3 L5 GAS
- Raise and support vehicle.
- Remove front member from body, exhaust pipe and three-way catalytic converter (TWC).
- Remove brake pipe from mountings in member.
- Remove front propeller shaft. If same propeller shaft is to be reinstalled, mark propeller shaft CV joint in relation to bevel gear flange.
- Remove screws from propeller shaft. Use a suitable counterhold tool.
- Remove rear section of exhaust system.
- Support front section of exhaust pipe so as not to put strain on exhaust manifold.
- Remove rear exhaust system assembly.
- Remove rear propeller shaft. If same propeller shaft is to be reu...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Volvo C70 AUTOMOBILES
Starter, Replace
Vehicle: 2002 Volvo C70 2.3 L5 GAS
- Remove hose and pipe for charge air cooler.
- Remove splash guard.
- Remove power cable and antenna from starter motor.
- ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Volvo C70 AUTOMOBILES
Volvo -> Service Indicator Lamp -> 2002-09 C70
Vehicle: 2002 Volvo C70 2.4 L5 GAS
- Turn ignition Off.
- Depress trip odometer Reset button, then place the ignition switch in the On position within 2 seconds.
- Hold the reset button for the trip odometer pressed in until the original value has been reset .
- On 2003-09 models, a general yellow lamp will light when the reset button must be released.
- O...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Volvo C70 AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 Volvo C70 2.3 L5 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at coolant pipe and remove hose.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Volvo C70 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Volvo C70 2.4 L5 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Volvo C70 AUTOMOBILES
Component location diagrams for most 2002 Volvo C70 cars and light trucks sold in the U.S. from 1990+.
Lock And Alarm Components Diagram for 2002 Volvo C70 2.3 L5 GAS Components on diagram: |
Solenoids Diagram for 2002 Volvo C70 2.3 L5 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2002 Volvo C70 AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Volvo C70 cars and light trucks sold in the U.S.
2002 Volvo C70 2.3 L5 GAS Wiring Diagram Components on diagram: |
2002 Volvo C70 2.3 L5 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Volvo C70 AUTOMOBILES
OEM TSB listings for most 2002 Volvo C70 cars and light trucks sold in the U.S. from 1985+.
Document: TRANSMISSION CONTROL MODULE (TCM), SOFTWARE (SW) - REVISED Vehicle: 2002 Volvo C70 2.4 L5 GAS Auto Systems: |
Document: STUCK CDS IN AUDIO UNIT Vehicle: 2002 Volvo C70 2.4 L5 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Volvo C70 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Volvo C70 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Volvo C70 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Volvo C70 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Volvo C70 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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